Tile Line Operator
4 days ago
**Purpose**:
To efficiently perform all jobs relating to box making, strapping, checking and stripping of tiles in the Tile Line Department.
**Responsibilities**:
**Unroll Station**:
- To ensure that the rolls are loaded correctly on the table as per the CAMS system and in the direction and position required for tracking.
- To ensure the correct roll is marked of on the system as per the production plan to make box labels (given to box maker).
- To remove all staples from the roll, punch, sew and unroll rolls onto the conveyor for continuous flow of production. ** Printing/Tracking & Heater Press**:
- To ensure all safety guards are in position before starting up the machine.
- To ensure that the oven is turned on and up to the correct heating plate settings (e.g. 0 DEG to130 DEG), settings will depend on the product being run as well as weather conditions prevailing.
- Ensure the printing machine is full of ink and the printing is clear with the correct directional arrow.
- The carpet is tracking correctly, and tracking wheels and device are set correctly giving an equal edge waste at the press.
- The temperature setting at the control panel is correct according to the conditions. ** Stripping**:
- To check that the cutting belt is swinging correctly moving from side to side.
- To check that the product is running straight and giving the correct web waste.
- Ensure a cross-pollination of tiles is done to ensure that a good mix of tiles from across the whole width of the roll is placed into the finished box. This operation is done while the machine is in cutting mode.
- Once the first mode is complete, the cycle starts again, and a new measured length of carpet is feed into the Press.
- Looking out for faults on the tiles and removing the non-conforming tiles.
**Tile Checking & Sorting**
- Receive the non-conforming tiles from the stripping area, check for faults and rectify if possible.
- Pack the rejected non-confirming tiles as Lucky dips.
- Ensure that Lucky dips are palleted.
- Ensure that all Production that needs Q.C. Department input is stored in a holding area and only released to Despatch once authorisation is received from QC.
- Place all waste generated in specific waste containers. ** Box Maker**
- Make up the lids and bases for the job required. (Different size lids).
- Stapling the box corners using brass staples, and a foot operated stapling Machine.
- Ensure that the bases and lids, are made correctly, and can fit into each other neatly.
- Move the finished boxes to the Checking, Strapping and Pallet wrapping section.
**Strapping and Pallet Wrapping**
- Stick a box label on the lid as per the Cams system.
- Put the completed box through the strapping machine to be strapped and moved to a pallet located on a pallet wrap machine.
- Ensure 16 boxes are packed per pallet and that all box labels are facing outward for easy reference.
- Wrap the pallet once it is full and ensure it is ready for despatch.
**General**
- .
- Responsible for housekeeping as well as the machine and area around it
- Work within the company and departments rules and regulation.
- Must be able to follow any reasonable instruction given by superior.
- Observe and adhere to Safety, Health and Environment requirements.
**Requirements**:
- At least 1 year experience as a machine operator
- Working Experience within the Plain Back Tiles and Bitumen Department will be an added advantage
- Knowledge of D365 is advantages
- Good knowledge and understanding of ISO 90001 is advantageous.
- To assist in other Departments when required.
**Qualifications**:
- Grade 12/Matric with Maths is essential
**Competencies**:
- **Valuing Differences** - Working effectively with individuals of diverse cultures, interpersonal styles, abilities, motivations, or backgrounds; seeks out and uses unique abilities, insights, and ideas from diverse individuals.
- **Work standards** - Setting high standards of performance for self and others; assuming responsibility and accountability for successfully completing assignments or tasks; self-imposing standards of excellence rather than having standards imposed.
- **Earning Trust** - Gaining others’ confidence by acting with integrity and following through on commitments while disclosing own positions; treating others and their ideas with respect and supporting them in the face of challenges_._
- **Initiating Action**:
- Taking prompt action to accomplish work goals; taking action to achieve results beyond what is required; being proactive.
- **Customer Orientation**:
- Placing a high priority on the internal or external customer’s perspective when making decisions and acting; implementing service practices that meet the customers’ and own organization’s needs.
- **Quality Orientation**:
- Accomplishing tasks by considering all areas involved, no matter how detailed; showing concern for all aspects of the job; accurately checking processes and tasks; being watchful over a period of t
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