Single Face Operator

2 months ago

Germiston, South Africa Everest Packaging Full time

A Single Facer Operator will be responsible for all activities with running the single-facer and assisting in wet-end and dry-end functions, including setup, operation, clean-up, and recommending improvements to operations. The employee will need to meet or exceed the Operating Standards in the areas of quality, cost, safety, customer satisfaction and productivity.

**Responsibilities and Duties**:

- Responsible for waste reduction on the corrugator
- Operate the single facer to produce the highest level of production (performance) and quality
- Produce single face that meet with company and customer quality specifications
- The operator is responsible for working with the Dry End Operators and Wet End Operators to ensure good and efficient productivity
- Check wet end line-ups to verify correct roll stock is received and used
- Put rolls of paper in reel stands ensuring correct size and grade of paper to be run and make splices and paper changes as necessary
- Work with the Clamp Operator to ensure the correct paper is used and recorded
- Continuously monitor web and board during runs to ensure quality and making adjustments as necessary
- Responsible for single facer machine cleaning maintenance schedules
- Trim only the necessary amount of paper from the rolls when preparing for splices
- Remove roll stock from the machine when necessary and mark balance of part and butt rolls sizes, grade, diameter, and lineal and place core plugs
- Stripping of paper balance on cores before sending to waste trolleys
- Turn in maintenance job cards to supervisors for needed repairs
- Assist in the wet end training of the Double backer and dry end personnel
- Comply with all company policies and procedures, including safety and maintaining and good housekeeping
- Assist where required at the board machine
- Additional duties may be assigned by Manager and Supervisor

**Qualifications**:

- At least 2 years' experience on corrugator wet end, as a single facer operator or related to wet end function
- Minimum completed Grade 12 (Matric)
- Completed trade test in corrugator board manufacturing an advantage
- Solid understanding of different grades and flutes
- Must have a working knowledge of:

- Product layouts and production specifications
- Product quality specifications and Quality standards
- Safety and quality knowledge

**Key Competencies**:

- Must be a Team Player
- Ability to read a tape measure with speed and accuracy
- Ability to perform basic math
- Root cause analysis and fault-finding skills
- Must be able to perform and operate under pressure and adapts to changing conditions
- Must have the sense of responsibility to accomplish tasks without supervision
- Self-Motivator
- Competency to review and follow instructions
- Physical ability to stand for a long time
- Physical ability to periodically lift heavy objects
- Should have strong hand-eye coordination
- Sufficient physical reflexes and personal mobility
- Good clarity of sight, hearing and speech
- Willing to work shifts, standby and overtime when required.
- Preferably worked for a previous packaging company

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