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SMT Line Operator

3 months ago

Johannesburg, South Africa FAAC Technologies Full time

Reporting to the SMT Process Specialist & Team Leader, the successful applicant will be responsible for controlling quality and productivity on the SMT line.

Main Responsibilities:

A: Component Values:

•Reading and understanding part numbers as well as the descriptions (differentiate between different components and be able to know how to treat components with polarities).

•Counting the completed cards and balance it with the pick-slip at the end of the run - before presenting for transfer.

B: Feeder Setup:

•Loading the components onto the correct feeder and be able to adjust the pitch correctly.

•Assembling a stick-feeder on the machine and teach the pick-up.

C: Screen-print Setup:

•Switching the machine on, loading the required program and secure the screen and PCB in place.

•Setting the correct height, align the screen with the PCB and set the program to use the required spot to align.

•Cleaning the screens after each shift.

D: Machine Setup.

•Loading the required program for the next job and be able to get to the component locations for that product.

•Changing a feeder position on the feeder-plate and set the support pins under the board correctly.

•Changing an IC from reel to tube and vice versa, as well as teach the pickup position correctly.

•Assemble a stick-feeder on the machine and teach the pick-up.

E: Machine operate:

•Doing a machine setup, feeder setup and understand the safety operation of the machine.

•Doing adjustments on components and placement positions and do stop a card halfway and continue afterwards.

•Rectifying error messages from the machine, or be able to translate to the service technician if required.

•Operating the machine fluently without any component wastage.

F: Oven Set-up:

•Start-up procedure, load the required profile and do the cool-down and switch-off procedure.

•Adjusting the width of the conveyor and set the CBS.

G: Machine Program:

•Being able to do changes to the program and have it assembling within reasonable times.

H: QC Inspection:

•Identifying dry-joints, lack of solder, too much solder, solder bridges, shorts and solder standard issues and identify component markings and understand polarities.

•Rectifying the problem by using the correct tools and doing it without damage to components and/or board assemblies.

•Soldering and de-soldering fine pitch devices as well as under-device leads.

I: Kit Preparation:

•Reading and understanding part numbers as well as the descriptions.

•Working out total quantities as well as negotiate shortages.

•Fully understanding the difference between tolerances and %'s as well as control the picking and understand how BOM's work.

•Returning all components to their correct bins after been used.

J: Hand solder & Rework:

•Fixing an open circuit, short circuit, tombstone and be able to remove or re-solder a chip component and transistor with the use of a soldering iron only.

•Removing short or replace solder on a dry joint, demonstrate the ability to remove and re-solder any SO-IC or multi-leaded device correctly and according to the IPC standard.

•Removing and re-solder any QFP or under-leaded devices like BGA's.

Required Qualifications / Experience:

•Matric with 1 year previous experience in a similar field