Product Industrialization Manager

3 months ago

Nigel, South Africa Alstom Full time

Req ID:464502 

At Alstom, we understand transport networks and what moves people. From high-speed trains, metros, monorails, and trams, to turnkey systems, services, infrastructure, signalling and digital mobility, we offer our diverse customers the broadest portfolio in the industry. Every day, more than 80 000 colleagues lead the way to greener and smarter mobility worldwide, connecting cities as we reduce carbon and replace cars.

PURPOSE AND MISSION OF THE JOB:

Manage industrialization team during development phase of the product. Ensure the process is designed and implemented in line with the industrial requirements and the QCD objectives of the project. Is the main industrialization contact for all other functions of the project, and thus represent PME department within the project.

NETWORK & LINKS:

EXTERNAL:

Subcontractors and Suppliers

INTERNAL:

Engineering : Program/Life Cycle manager and Engineering Métiers Industrialization : Industrialization Engineer / Tooling (Methods) Engineer Manufacturing : Production manager Quality : Industrial Quality / SPQD / SQA Operations : PrIDM, Planning and Procurement Functions Sourcing: Commodity manager / Buyer / Sub-contractors

RESPONSIBILITIES

ACTIVITIES BY STEP OF THE INDUSTRIAL PROCESS 

TENDER:

Participate if needed to technical clause to clause analysis during the tender phase for the industrial area in liaise with the Product Program Manager

CONCURRENT ENGINEERING:

Develop concurrent engineering and design to cost approach between development and industrialization Centers Support product strategy and technology roadmap from industrial perspective Apply Signalling Product Industrialization Process Define Industrial Requirements specification per Product Line Manage products Industrialization WP / provide prototypes needed Define the most efficient industrial scheme (serial & repairs) Take into account project requests from PrIDM (Project Industrial Manager): responsible for industrial and production work packages (QCD) Contribute to reinforce relationship between Industrial and Signaling Engineering by participating to Product Program review

INDUSTRIALIZATION:

Define the generic Product industrial breakdown structure (MBOM) Manage industrial risk through Product / Process FMEA and associated improvement action plan when relevant Support sourcing and SQD teams in the suppliers’ qualification and quality follow up

LIFE CYCLE:

Manage industrial Quality, Cost and Delivery of products during all life cycle and lead proper action plan (especially for recurring costs & Lead time optimization) Ensure industrial sustainability of Product during life cycle: guarantee the manufacturability - reparability (incl. Test bench and parts obsolescence management / re-design proposal) Improve Product competitiveness: cost optimization, lead time reduction, quality improvement Provide and sustain Industrial maturity report per product line (definition files MR, test First Passed Yield per phase, failure rate at first installation, production cost, industrial scheme, lead time) Manage traceability of product delivered to projects, and retrofit plan if needed Manage the repair lead time and reduce the repair unitary cost In case of non-conformity or incident, investigate root causes, finds and implement corrective solutions Support Sourcing and Supplier Quality teams during quality crisis

PERFORMANCE MEASUREMENTS: (OTD, QCD, SALES, PMC, ORDERS, GROSS MARGIN, ETC.)

Design for manufacturing rules, Design for Testing rules FPY - First Passed Yield Industrialization fixed cost WP & sustaining, Product cost follow up Product Industrial Review Go on Time, Product Lead Time follow up EHS

EDUCATIONAL REQUIREMENTS

Engineering Degree in Process Engineering, Electronics, Electrical or Mechanical

DESIRED KNOWLEDGE / EXPERIENCE

Manufacturing or Manufacturing Engineering background with 5 to 10 years’ experience preferably in the railway industry. Technical experience of Process Engineering, writing manufacturing work instructions, line balancing, Lean Manufacturing. Experience in project management. Experience in working with an ERP (such as SAP) for Bill of Materials, Routings, Configuration follow-up Working knowledge in Quality, EHS standards and Ergonomics. Knowledge of CAD and PLM tools (CATIA, DELMIA…) Familiar with IS common tools. Process FMEA, QRQC.

TECHNICAL SKILLS & COMPETENCIES

Leading people Commercially minded and Customer focussed Corporate Team worker. Influencing, Negotiating and Communication. Flexibility and Adaptability Conscientious. Ability to coach others. Innovative The ability to drive Continuous Improvement

You don’t need to be a train enthusiast to thrive with us. We guarantee that when you step onto one of our trains with your friends or family, you’ll be proud. If you’re up for the challenge, we’d love to hear from you

Important to note

As a global business, we’re an equal-opportunity employer that celebrates diversity across the 63 countries we operate in. We’re committed to creating an inclusive workplace for everyone.


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