Specialist Machinist and Process Developer
13 hours ago
SPECIALIST MACHINIST and PROCESS DEVELOPER
Leader in the field of precision mechanical manufacturing seeks a Specialist Machinist and Process Developer at their premises near Cape Town
For the position you would be required to have:
- Matric (Grade 12) or equivalent.
- Trade Tested Tool Jig and Die Maker.
- Proficient in English and Afrikaans
- 10+ years of experience in a manufacturing environment with a focus on CNC machining and process development.
- Proficient in 4th-axis machining and mill-turning operations.
- Experience with CAM and CAD software (e.g., Mastercam, SolidWorks, or similar).
- Familiarity with industrial manufacturing methods and quality standards.
- Knowledge of inspection methods, including:
- CMM Machines: Programming and operating for precise inspection and measurement.
- Inspection Tools:
- Height Gauges
- Shadow Graphs
- Verniers
- Micrometers
- Bore Micrometers
- Dial Indicators
- Thread Gauges
- Pin Gauges
Experience working with a diverse range of materials, including:
- Metals: Aluminium, Stainless Steel, Mild Steel, Heat-Treatable Steel, Brass, Titanium.
- Polymers: Proficiency in machining and processing various types of polymers.
Main Responsibilities (but not limited to these only)
Machining and Programming
- Operate and program CNC milling and turning machines using Fanuc controls.
- Work with advanced CNC systems, including 4th-axis machining and mill-turning operations.
- Program and operate CMM machines to ensure precise measurement and inspection of components.
Process Development
- Design efficient manufacturing processes that enhance productivity while minimising waste.
- Create detailed manufacturing drawings using CAD/CAM software.
- Develop jigs, fixtures, and tooling to streamline machining and assembly processes.
- Apply compensations for plating and other finishing processes to meet final part specifications.
- Implement industrialised manufacturing methods to improve consistency and reduce lead times.
Quality Assurance
- Self-qualify parts to ensure compliance with specifications and customer drawings.
- Maintain adherence to quality standards, addressing non-conformance issues promptly.
Training and Leadership
- Provide mentorship and training to junior machinists and team members.
- Serve as a resource for problem-solving and knowledge-sharing within the team.
KNOWLEDGE:
CNC Machining Fundamentals:
- Understanding CNC principles including machine operation types (milling, turning, drilling) along with familiarity with machine components (controllers, motors, cutting tools).
Programming Skills:
- Proficiency in programming CNC machines using G-code/M-code; knowledge of CAM software for converting CAD designs into machine-readable instructions.
Material Properties:
- Awareness of various materials used in CNC machining (metals, plastics) along with their machinability characteristics for appropriate application selection.
Manufacturing Process Optimisation:
- Ability to develop/refine processes for enhanced efficiency while reducing waste; designing jigs/fixtures/tooling for better practices.
Quality Control:
- Knowledge of quality assurance practices ensuring machined parts meet specifications; includes self-qualifying parts using inspection techniques.
Troubleshooting Skills:
- Capability to quickly identify/resolve machining issues; requires strong analytical skills for effective problem assessment.
Innovative Thinking:
- Creative approach towards developing/improving processes for productivity/quality enhancements within manufacturing.
Training Abilities:
- Skills in mentoring/training junior machinists; fostering a collaborative environment encouraging knowledge sharing.
Trainer & Leader:
- Excellent communication skills for effective training/mentoring of team members.
Please apply online or contact David on 021 – 531 2015 for more information.
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