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Process Manager

1 month ago

Johannesburg, Gauteng, South Africa STELO Full time

Job Summary

We are seeking an experienced Process Manager to lead the commissioning, operational readiness, and full-scale operations of a lithium processing plant in Mali.

The successful candidate will play a pivotal role in establishing and optimizing the lithium extraction, beneficiation, and refining processes while ensuring high safety standards, regulatory compliance, and sustainable practices.

This is a challenging opportunity for a skilled process leader to drive the plant to operational efficiency and profitability from its initial stages through to full production.

  • Key Responsibilities:
  • Plant Commissioning and Start-Up
    • Lead the commissioning phase, coordinating with engineering teams, vendors, and contractors to ensure equipment is installed, calibrated, and functional according to specifications.
    • Develop and oversee commissioning checklists, test plans, and start-up procedures to validate equipment performance and process parameters.
    • Conduct system tests, troubleshoot start-up issues, and implement adjustments to bring the plant to an operational state.
    • Oversee training programs to ensure plant personnel are well-prepared and knowledgeable about start-up protocols and safety procedures.
  • Operational Readiness
  • Develop and implement operational readiness plans, ensuring all processes, resources, and systems are in place for seamless transition to operational production.
  • Coordinate with procurement, maintenance, and safety teams to establish protocols, inventory, and support systems necessary for smooth, continuous operations.
  • Design and Implement Standard Operating Procedures (SOPs), Maintenance Schedules, and Performance Metrics
  • Plant Operations Management
  • Oversee daily operations to ensure production goals are met, managing process control and optimization to maximize lithium yield and product quality.
  • Monitor and analyze key performance indicators (KPIs) to identify areas for improvement and initiate corrective actions as needed.
  • Leadership and Team Management
  • Lead the processing team, providing guidance, training, and mentorship to process engineers, operators, and support staff.

Requirements:

  • Education: Bachelor's degree in Chemical Engineering, Metallurgical Engineering, Mineral Processing, or a related field. A Master's degree is a plus.
  • Experience: Minimum of 10 years of experience in mineral processing, with at least 3 years in a managerial role overseeing plant commissioning, start-up, or operational management, ideally within lithium or battery metals processing.
  • Technical Skills:
    • Strong expertise in process control, plant commissioning, and operations management.
    • Proficiency in process engineering software, as well as data analysis tools for performance monitoring and troubleshooting.
    • Experience with lithium processing technologies, such as crushing, grinding, flotation, magnetic separation, etc.
  • Leadership and Communication Skills: Proven ability to lead a team, with a focus on safety, motivation, and high performance in a remote, challenging environment. Excellent verbal and written communication skills in English.

Estimated Salary: $120,000 - $180,000 per annum, depending on experience.