Assistant Castline Operator

4 hours ago


Durban, South Africa Complement Recruitment Full time

Assistant Metallizer Operator eThekwini Durban Kwazulu Natal

Salary: CTC with Benefits + Overtime

Purpose of Position:

Complement Recruitment are recruiting for 2 Assistant Castline Operators for the production and manufacturing sector, FMCG, packaging industry, based in eThekwini, Durban Kwazulu Natal. This is a permanent position with medical aid and provident fund contributions, disability cover, 13th cheque and overtime as and when required.

Apply Directly for this Job by clicking here - https://bit.ly/3LkgmiK

Minimum Requirements:

  • Minimum 5 years of experience operating cast-line machinery in a plastic / aluminium extrusion operation
  • Grade 12 / Matric - Compulsory
  • Certificate or Diploma Plastic Manufacturing / Extrusion Operations / N6 Electrical / Chemical / Mechanical Engineering advantageous
  • Located in the eThekwini area - Hammersdale, Pinetown, Pietermaritzburg, Cato Ridge, Hillcrest
  • Ability to accurately read a tape measure
  • Ability to be self-directed and multitask
  • Ability to follow directions
  • Timeliness
  • Ability to obtain forklift and overhead crane license and operate a forklift and overhead crane
  • Must be prepared to work shifts.
  • Work overtime on request
  • Must have own reliable transport to and from Cato Ridge
  • Good Timekeeping and attendance are essential.

Key Competencies:

ü Identify HIRA and inform SIC (Section-In-Charge) to revise HIRA list

ü To report machine fault immediately to SIC.

ü Continuous monitoring of machine parameters and quality of product.

ü To follow and execute the various instructions given by the superiors based on time to time requirement

related to operations

ü Perform to quality, waste, and production standards and goals

ü Meet the highest of quality standards

ü Report production accurately and timely including waste, WIP, time codes, raw materials, etc.

ü Ensure your own safety while operating the machine and that of those assisting with operations

ü Maintain basic condition of machinery and report deviations to SIC to include in abnormality list.

ü Ability to be self-managed and multi-task

ü Ability to communicate well with others

ü Ability to follow instructions

ü Accuracy and attention to detail

Duties:

  • Set-up execute relevant safety, quality, site rules, training, as per SOP.
  • Conducts proper shift handovers at each shift change
  • Feed raw material into Bins or Silo as per running plan.
  • Feed raw material into correct dosings as per film plan
  • Pull scrap from process area into grinder area.
  • Ensure pre-use safety inspection before Operating Feeding machine, Winder, Crane, Grinder, Erema
  • Complete all relevant logbook and checklist as per schedule on shift basis
  • Perform film threading in Casting, MDO, TDO and PRS machine.
  • Cut trim rolls and store in safe manner.
  • Start-up and set-up machine under supervisor instruction.
  • Handle film break safely to avoid injuries and downtime.
  • Clean Casting Unit roll, MDO roll, TDO duct, Cooling Zone and PRS roll immediate after line stoppage.
  • Remove jumbo roll in Winder unloader
  • Use turn table for quality sampling when required.
  • Perform jumbo entry on Oracle system and SCIP.
  • Pinning, mapping and spindle adjustment during micron change over.
  • Clean main extruder dosing tower, suction filter as per schedule.
  • Conduct proper stock count of jumbo stock and raw material at feeding.
  • Initiate at least one Kaizen per month
  • Maintain 5S of machine and work area
  • Ensure adherence to TIE schedule
  • Take lawful instruction from Senior Operator/ SIC
  • Clean Main LLF Filter and Its parts and COFIT Filter.
  • Operate Feeding machine, Crane, Grinder, Erema under supervision/instruction
  • Ensure troubleshooting of machine/quality.
  • Assist Senior Operator or Section in Charge to assemble and disassemble LLF filter.
  • Backflush co-extruder 1 and 4 when required.

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