Process Leader

2 weeks ago

East Rand, South Africa Rand Refinery (Pty) Limited Full time

VACANCY:
PROCESS LEADER - FABRICATION**
TYPE OF EMPLOYMENT:PERMANENT**
GRADE:D-LOWER**


DIVISION:
FABRICATION

CLOSING DATE:13 APRIL 2023**
PURPOSE OF THE POSITION
The purpose of this role and primary responsibilities of the Fabrication process leader are:

  • to effectively manage the operations relating to the fabrication of quality gold and silver products for sale to customers adhering to required standards. This includes the full value chain of product introduction, product fabrication (cast products, minted products, jewellery granules), in-process quality control, metals accounting, optimisation of processes, the renewal of technology, SHE, quality of product and the effective management of people.
- to direct and manage the plant operations staff, programs, and processes in order to ensure safe, optimal, timely and efficient operation of all plant operations.
- to put into production new products and designs required by the market or customers as well as Rand Refinery own developments. In doing so, the process leader will be collaborating with Quality Manager and Product development manager and are accountable to deliver current and "new product" specifications into fabrication meeting all applicable standards and customer requirements.

  • The position is responsible for ensuring that all assurance and financial matters are properly tracked and considered. The successful incumbent will consolidate the budget for Fabrication and conduct the execution thereof. The incumbent will advise reportees on technical, metal accounting and financial matters and ensure that all risks have been assessed.

In summary:
- a) The Fabrications process leader provides management, functional, process and technical leadership. The organisation depends on this person's management of multiple functional teams.b) This position will be required to interact at all levels in the organisation as well as cross functionally.

c) The incumbent has a broad decision-making capability and makes between 20 to 30 decisions per day, of which about half require high amounts of business acumen, analysis and risk assessment.

MAJOR RESPONSIBILITIES

OCCUPATIONAL HEALTH AND SAFETY, RISK AND SECURITY MANAGEMENT

  • Correct adherence to SHEQ & operational procedures for the department.
  • Ensure full legal and controls compliance of all aspects of the Department (Machinery, Site, Materials, Project, Safety, Health, Environment).
  • Manage SHE effectively for Fabrication in order to comply with ISO and Occupational Health and Safety Act standards, by ensuring that environment, people, resources, assets and product are safe, and that risk is reduced.
  • Ensure continuous compliance to regulatory and legislative requirements, emission regulations, company standards and policies by monitoring and managing controls and supporting systems and processes.
  • Identify and monitor risks that pose a threat to people, production and processes in Fabrication ensuring regulatory compliance and mínimal threats to Rand Refinery by implementing risk management plans.
  • Implement audit findings and recommendations
  • Actively encourage a culture of inclusion where people, processes and systems are integrated to deliver safe outcomes.

PRODUCTION PLANNING

  • Allocate resources (human and capital) correctly to meet business requirements.
  • Manage the processes and procedures for Fabrication and conversion of gold/silver granules by developing and implementing a strategy that ensures performance of the production of products and associated processes meeting the required quality standards.
  • Manage production by ensuring that targets are met for products as per Treasury's requirements, quality, efficiency targets and product transferred to the Final Storage and Dispatch on time, right quantity and right quality.
  • Implement cost effective engineering solutions to ensure plant efficiency and adherence to all safety standards.
  • Ensure products that meet all product and customer expectation with no customer product quality complaints.

METAL ACCOUNTING / MANAGEMENT

  • Ensure and govern the accuracy and completeness of all SAP production and metal flow transactions.
  • Control product guarantees (weight and assay) to minimise losses while always meeting promise to market.
  • Manage accurate metal balances and accounting processes and ensure budgeted gold and silver efficiencies and gains are achieved.
  • Manage daily metal accounting for management in order to keep track of precious metal by daily reports.

PROCESS OPTIMISATION / CONTROL

  • Develop and perform process safety and risk studies.
  • Perform continuous improvement and workflow studies following a riskbased approach.
  • Task Technology Development Manager to ensure that technology is renewed where possible to ensure optimum efficiencies by identifying and implementing projects that improve plant efficiencies and reduce operating costs.

FINANCIAL MANAGEMENT

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