Senior Geared Motor Assembler

4 months ago

Johannesburg, South Africa Assign Services (Pty) Ltd Full time

Duties and Responsibilities:

  • Assembly of C, A & F units from sub-assemblies and related components, size 70 -90
  • Assembly of Transmittal units from assemblies and related components, size 3 00 to 3 21 
  • Assembly of combined Transmittal C, A, F, worm drive units & HDO_HDP
  • Assembly of HDO and HDP gearboxes
  • Assembly and set up input torque protection devices
  • Final fitment of ancillary items
  • Assembly with stock takes when required
  • Maintaining the correct level of gearbox shim stock

ASSEMBLY & PRODUCTION

  • Execution of the production plan in terms of priorities and capacity
  • Liaising with supervisor, supply chain and logistics department regarding missing components and anticipated incoming shipments
  • Control of breakdowns in order to optimize service levels and minimize disruption
  • Execution of CSIs (Customer Specific Instructions) as per the internal works order
  • Highlight any deviations or risk as soon as identified
  • Tap threads
  • Assemble and align pulleys
  • Measure and set tension on v-belts
  • Fit pulleys, baseplates, guards, safety covers etc.
  • Assemble couplings and check nun-out/alignment with dial gauge
  • Check gear backlash and end play
  • Assemble gearbox to drawing
  • Raise any deviation from standard to supervisor
  • Install pipe work
  • heating of bearings, pressing with hydraulic jack etc.
  • Monitoring and controlling of station production throughout

FINISHING AND TESTING:

  • Perform unit completion for the panting, plugging and lubrication of gearboxes
  • Perform and complete test and inspection procedures
  • Control of quality documentation
  • Ensure any specific quality inspections is communicated to relevant learn
  • Set-up of test bench and measurement equipment
  • Perform QC checks during the assembly process
  • Ensure tasks performed to Bonfiglioli standards
  • Meeting delivery commitments

MACHINERY AND EQUIPMENT

  • Control of general tooling issued to production
  • Control of and safeguarding of special tooling
  • Maintenance of machinery (HD Assembly equipment)
  • Servicing of machinery in terms of Statutory, manufacturers requirements and as per the maintenance schedule/matrix

PREMISES

  • Maintain a clean, neat and safe working environment by performing housekeeping and other
  • Adhering to company policies and procedures

STATUTORY REQUIREMENTS:

  • Implementation of procedures for compliance with the applicable Safety & Occupational Acts
  • Maintaining Safety& Occupational records

QUALITY CONTROL

  • Implementation of quality control procedures at all levels of the operation to a recognized specification 
  • Maintenance of quality control procedures and related documentation including non-conformance
  • Ensure traceability and risk mitigation
  • Attend quality meeting as and when required

Desired Experience & Qualification 

  • Suitable academic qualification and where applicable technical qualification as defined 
  • Trade test (fitter and turner or equivalent)
  • Certification as a Basic geared motor assembler

TECHNICAL REQUIREMENTS:

  • Ability to read workshop orders, BOMs & assembly instructions
  • Ability to identify components with component descriptions and verify by measurement processes
  • An understanding of the catalogue in terms of product descriptions and configuration.
  • A knowledge of the proper use of all tooling including air tools, pneumatic Screwdrivers & torque wrenches
  • Ability to use measurement equipment including dial gauge, verniers & micrometers
  • Ability to use electrical measurement equipment including multi meters, tachometers, motor testing equipment and test boards.
  • Ability to fault find and rectify problems such as gear knocks & pressure leaks
  • Ability to configure and assemble bevel helical gear sets and input bearing assemblies
  • Ability to assemble back stop bearings and anti-run back devices
  • Ability to use external oil fill & pressure machinery
  • A detailed knowledge of quality steps and procedures application to the respective assembly process 
  • An in-depth knowledge of mounting configurations and its impact on gearbox lubrication.

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