HD Assembler

ASSEMBLY & PRODUCTION:

• Receipt of the production plan as prepared by Operations.

• Provide continues improvement initiatives.

• Programming of the production plan in terms of priorities and capacity

• Liaising with supply chain and logistics department regarding missing components and anticipated incoming shipments.

• Control of breakdowns to optimise service levels and minimise disruption.

• Programming of CSIs (Customer Specific Instructions) as per the internal works order

• Control of consumables required in the HD Production department.

• Highlight any deviations or risk as soon as identified.

• Tap threads.

• Fit pulleys, baseplates, guards, safety covers etc.

• Assemble and align pulleys.

• Measure and set tension on v-belts.

• Assemble couplings and check run-out/alignment with dial gauge.

• Check gear backlash and end play.

• Assemble gearbox to drawing.

• Raise any deviation from standard to supervisor.

• Install pipe work.

• Heating of bearings, pressing with hydraulic jack etc.
FINISHING AND TESTING:

• Control of unit completion for the painting, plugging and lubrication of gearboxes

• Control of test and inspection procedures

• Control of quality documentation

• Ensure any specific quality inspections is communicated to team.

• Set-up of test bench and measurement equipment

• Ensure Paint team provide excellent quality work.

• Perform QC checks during the assembly process.

• Ensure tasks performed to Bonfiglioli standards.

• Meeting delivery commitments.
HUMAN RESOURCES:

• Maintenance and control of time worked.

• Day to day solving of technical problems.

• Adhere to working hours and company policies and procedures.

• Monitoring and controlling of attendance

• Monitoring and controlling production throughput

• Maintenance of levels of motivation

• Maintenance of disciplinary procedures and associated documentation.

• Carrying out periodic staff appraisals
MACHINERY AND EQUIPMENT:

• Control of general tooling issued to production.

• Control of and safeguarding of special tooling

• Maintenance of machinery (HD Assembly equipment and Spray Booth)

• Servicing of machinery in terms of Statutory, manufacturers requirements and as per the maintenance schedule/matrix
PREMISES:

• Maintain a clean, neat and safe working environment.

• Adhering to company policies and procedures.

• Perform and ensure team perform daily housekeeping.
STATUTORY REQUIREMENTS:

• Implementation of procedures for compliance with the applicable Safety & Occupational Acts

• Maintaining personnel training records required for the use of specialised equipment.

• Maintaining Safety & Occupational records
QUALITY CONTROL:

• Implementation of quality control procedures at all levels of the operation to a recognised specification

• Maintenance of quality control procedures and related documentation including non-conformance

• Ensure traceability and risk mitigation.

• Attend Quality meeting as and when required.