Process Optimization Specialist
1 month ago
The successful candidate will be responsible for driving process improvements and optimizing production lines to enhance efficiency, quality, and safety within Searchrsa. This role requires close collaboration with cross-functional teams to develop and implement process optimization strategies, ensuring seamless integration of new processes or technologies.
Key Responsibilities
- Analyze and evaluate current manufacturing processes to identify areas for improvement in productivity, quality, and cost-efficiency.
- Develop and implement process optimization strategies to increase efficiency and reduce waste.
- Collaborate with production teams to ensure the integration of new processes or technologies.
Operations Management
The Process Optimization Specialist will oversee day-to-day operations, ensuring production efficiency, quality, and safety. This includes integrating within the team, identifying key players, and obtaining their buy-in. Key areas of focus include production planning and schedules, reducing waste, improving controls, and implementing a formal floor walk process and procedure.
Quality Control and Assurance
The candidate will ensure all processes comply with internal quality standards and external food safety regulations (HACCP). This includes working closely with the Quality Assurance team to address product quality issues and implement corrective actions, conducting root cause analysis on quality deviations, and developing solutions to prevent reoccurrences.
Project Management
The Process Optimization Specialist will lead or support projects related to process improvement, equipment upgrades, and capacity expansions. This includes coordinating with external suppliers, contractors, and internal stakeholders to execute projects on time and within budget.
Technology and Automation
The candidate will assess the plant's current technology and recommend new equipment or automation tools to enhance the production process. This includes implementing automation solutions to improve productivity and reduce manual intervention in manufacturing operations.
Health, Safety, and Compliance
The Process Optimization Specialist will ensure all processes comply with South African safety, health, and environmental regulations. This includes promoting a culture of safety, leading risk assessments, and implementing safety measures to prevent accidents or hazards. The candidate will also collaborate with the Safety officers to maintain safety protocols in the plant.
Training and Development
The candidate will train production staff on new processes, technologies, and best practices. This includes providing technical support and guidance to the production team to troubleshoot process issues in real-time.
Qualifications and Experience
The ideal candidate will hold a Bachelor's degree in Engineering (Industrial, Mechanical, or Chemical Engineering) and have 5+ years of experience as a Process Engineer, preferably within the food manufacturing industry. The candidate should have familiarity with lean manufacturing principles and continuous improvement methodologies, as well as knowledge of food safety and quality standards (HACCP). Proficiency in data analysis and strong problem-solving skills are essential.
Skills and Competencies
The Process Optimization Specialist should have excellent analytical and troubleshooting abilities, strong project management skills, and the ability to work collaboratively in a team-oriented environment. The candidate should also have strong communication skills, both verbal and written, and proficiency in MS Office Suite. Process optimization ability, familiarity with automation technologies and equipment in food production, and change management abilities are highly desirable.
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