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Tool, Jig and Die Maker
4 weeks ago
**Job Specification: Tool, Jig and Die Maker**
**Position Overview**:
**Core Activities**:
**Design and Planning**:
- Interpreting engineering drawings and blueprints to understand the specifications and requirements of the tool, die, or jig.
- Utilising computer-aided design (CAD) software to design and plan the creation of tools, dies, and jigs.
**Material Selection and Preparation**:
- Choosing appropriate materials based on required specifications and end-use.
- Preparing and cutting materials to size using various machinery and tools.
**Machining and Shaping**:
- Operating different types of machines such as lathes, milling machines, grinders, and drill presses to cut, shape, and form parts.
- Utilizing precision hand tools for detailed shaping and finishing tasks.
**Assembly and Inspection**:
- Assembling various parts to form complete tools, dies, or jigs.
- Conduct detailed inspections to ensure the final product meets the required specifications and tolerances.
**Testing and Quality Assurance**:
- Testing the tools, dies, or jigs to ensure they function as intended.
- Adjusting and fine-tuning the products to achieve the desired outcome.
**Maintenance and Repairs**:
- Performing regular maintenance on tools, dies, and jigs to ensure their longevity and optimal performance.
- Diagnosing issues and carrying out repairs as needed.
**Documentation and Record Keeping**:
- Maintaining accurate records of designs, materials used, machining parameters, and maintenance schedules.
- Document any modifications or alterations made to the original design.
**Collaboration and Communication**:
- Collaborating with other departments such as engineering, production, and quality control to meet project requirements and timelines.
- Communicating effectively with team members and supervisors regarding project status and any challenges encountered.
**Safety and Compliance**:
- Adhering to all workplace safety guidelines and regulations.
- Ensuring that all tools dies, and jigs comply with industry standards and customer specifications.
**Continual Learning and Improvement**:
- Keeping up to date with emerging technologies and techniques in toolmaking.
- Participating in training and development opportunities to enhance skills and knowledge.
**Core Decisions**:
**Design Decisions**:
- Choosing the most suitable design and dimensions for tools, dies, and jigs based on the specifications provided.
- Deciding on adjustments or modifications to the design during the planning phase to enhance functionality or manufacturability.
**Material Selection**:
- Balancing cost-effectiveness with quality and performance requirements.
**Machining Processes**:
- Selecting the most efficient and effective machining processes for shaping and forming parts.
- Making decisions about the sequence of machining operations to optimise time and resource usage.
**Quality Control Measures**:
- Deciding on the specific inspection and testing methods to ensure that tools, dies, and jigs meet quality standards.
- Identifying critical dimensions and tolerances and deciding how to measure and verify them.
**Maintenance and Repair Strategies**:
- Developing maintenance schedules for tools, dies, and jigs to ensure longevity and consistent performance.
- Making decisions on repair techniques and when to refurbish or replace components.
**Problem-Solving and Troubleshooting**:
- Diagnosing problems with tools, dies, and jigs and deciding on the best course of action to resolve issues.
- Making judgment calls in situations where a quick resolution is needed to prevent delays in production.
**Safety and Compliance**:
- Ensuring that all activities and products comply with safety standards and regulations.
- Making decisions about safety improvements or changes in practices to enhance workplace safety.
**Resource Allocation**:
- Deciding how to allocate time and resources most effectively to meet production schedules.
- Prioritising tasks and projects based on urgency and importance.
**Technology and Equipment Upgrades**:
- Evaluating and deciding on new technologies or equipment to enhance production capabilities.
- Deciding when to invest in training for new techniques or software.
**Collaboration and Communication**:
- Determining the best ways to collaborate with other departments and team members.
- Deciding how to communicate complex technical information effectively to non-specialists.
**Core Capabilities**:
**Technical Proficiency**:
- Advanced skills in reading and interpreting engineering drawings and blueprints.
- Proficiency in using CAD software for design.
- Expertise in operating various machines like lathes, milling machines, and grinders.
- Skill in precision measurement and quality control techniques.
**Problem-Solving Ability**:
- Strong analytical skills to troubleshoot and resolve issues with tool, die, and jig designs or productions.
- Creativity in finding innovative solutions to complex cha
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