Tool, Jig and Die Maker

6 months ago

Johannesburg, South Africa Apex Cordset Technologies Pty Ltd Full time

**Job Specification: Tool, Jig and Die Maker**

**Position Overview**:
**Core Activities**:
**Design and Planning**:

- Interpreting engineering drawings and blueprints to understand the specifications and requirements of the tool, die, or jig.
- Utilising computer-aided design (CAD) software to design and plan the creation of tools, dies, and jigs.

**Material Selection and Preparation**:

- Choosing appropriate materials based on required specifications and end-use.
- Preparing and cutting materials to size using various machinery and tools.

**Machining and Shaping**:

- Operating different types of machines such as lathes, milling machines, grinders, and drill presses to cut, shape, and form parts.
- Utilizing precision hand tools for detailed shaping and finishing tasks.

**Assembly and Inspection**:

- Assembling various parts to form complete tools, dies, or jigs.
- Conduct detailed inspections to ensure the final product meets the required specifications and tolerances.

**Testing and Quality Assurance**:

- Testing the tools, dies, or jigs to ensure they function as intended.
- Adjusting and fine-tuning the products to achieve the desired outcome.

**Maintenance and Repairs**:

- Performing regular maintenance on tools, dies, and jigs to ensure their longevity and optimal performance.
- Diagnosing issues and carrying out repairs as needed.

**Documentation and Record Keeping**:

- Maintaining accurate records of designs, materials used, machining parameters, and maintenance schedules.
- Document any modifications or alterations made to the original design.

**Collaboration and Communication**:

- Collaborating with other departments such as engineering, production, and quality control to meet project requirements and timelines.
- Communicating effectively with team members and supervisors regarding project status and any challenges encountered.

**Safety and Compliance**:

- Adhering to all workplace safety guidelines and regulations.
- Ensuring that all tools dies, and jigs comply with industry standards and customer specifications.

**Continual Learning and Improvement**:

- Keeping up to date with emerging technologies and techniques in toolmaking.
- Participating in training and development opportunities to enhance skills and knowledge.

**Core Decisions**:
**Design Decisions**:

- Choosing the most suitable design and dimensions for tools, dies, and jigs based on the specifications provided.
- Deciding on adjustments or modifications to the design during the planning phase to enhance functionality or manufacturability.

**Material Selection**:

- Balancing cost-effectiveness with quality and performance requirements.

**Machining Processes**:

- Selecting the most efficient and effective machining processes for shaping and forming parts.
- Making decisions about the sequence of machining operations to optimise time and resource usage.

**Quality Control Measures**:

- Deciding on the specific inspection and testing methods to ensure that tools, dies, and jigs meet quality standards.
- Identifying critical dimensions and tolerances and deciding how to measure and verify them.

**Maintenance and Repair Strategies**:

- Developing maintenance schedules for tools, dies, and jigs to ensure longevity and consistent performance.
- Making decisions on repair techniques and when to refurbish or replace components.

**Problem-Solving and Troubleshooting**:

- Diagnosing problems with tools, dies, and jigs and deciding on the best course of action to resolve issues.
- Making judgment calls in situations where a quick resolution is needed to prevent delays in production.

**Safety and Compliance**:

- Ensuring that all activities and products comply with safety standards and regulations.
- Making decisions about safety improvements or changes in practices to enhance workplace safety.

**Resource Allocation**:

- Deciding how to allocate time and resources most effectively to meet production schedules.
- Prioritising tasks and projects based on urgency and importance.

**Technology and Equipment Upgrades**:

- Evaluating and deciding on new technologies or equipment to enhance production capabilities.
- Deciding when to invest in training for new techniques or software.

**Collaboration and Communication**:

- Determining the best ways to collaborate with other departments and team members.
- Deciding how to communicate complex technical information effectively to non-specialists.

**Core Capabilities**:
**Technical Proficiency**:

- Advanced skills in reading and interpreting engineering drawings and blueprints.
- Proficiency in using CAD software for design.
- Expertise in operating various machines like lathes, milling machines, and grinders.
- Skill in precision measurement and quality control techniques.

**Problem-Solving Ability**:

- Strong analytical skills to troubleshoot and resolve issues with tool, die, and jig designs or productions.
- Creativity in finding innovative solutions to complex cha

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