Engrng Specst-a, Process

2 weeks ago


Pretoria, South Africa Ford Motor Company Full time

**SHORT DESCRIPTION**:
**ROLE SUMMARY**:

- The Engineering Specialist is responsible for Implementing Zero Defect / Error Proofed Processes.
- Deliver quality and flow objectives with a zone FTT greater that 95%.
- No downtime related to jig/fixtures within Chassis and/or trim areas.
- Deliver a zone FRC greater than 95%.
- Ensure process audits are conducted within specified timing as per company policy.
- Complete a minimum of two green belt projects per year.

**KNOWLEDGE, SKILLS and ABILITIES (KSA)**
- Effective oral and written communication skills
- Lean Manufacturing and Six Sigma experience
- 8D and 5Why corrective action and problem-solving skills.
- Lean Tools - 5S, Kanban, Poka-yoke, and Value Stream Mapping
- DMAIC and DMADV (DFSS) Project Methodology experience
- TQM and Kaizen Methods
- FMEA, PPAP, and DOEs experience
- Visual Factory Management
- Ergonomic analysis knowledge and experience
- GSPAS/APT
- CLL/Auto CAD
- Wow Falcon / WERS
- Illustration
- MOVIS
- AIS

**PREFERRED REQUIRMENTS**:

- Education: Bachelor’s degree in Engineering Mechanical / Electrical / Industrial.
- Experience: 5+ years of related experience.
- A certified green belt is an advantage.
- Ariba access and use as an advantage.

**POSITION DETAILS**:

- Manufacturing Process Engineering activity for Final Assembly.
- Drive continuous improvement in safety, quality, and productivity.
- Develop action plans as required to investigate and prioritize quality concerns and verify corrective actions on internal processes and supplier processes.
- Conduct process audits to ensure process discipline is consistent with Vehicle Operations guidelines, adherence to process outline and drive continuous improvement.
- Conduct job ergonomic evaluations and deliver corrective actions as required.
- Analyze vehicle inventory root causes; engage in mapping and corrective actions to reduce vehicle inventory
- Deliver capable processes and tools for Trim and Chassis Assembly operations.
- Lead role in resolving assembly related concerns. Lead variability reduction and lean manufacturing initiatives and best practices.
- Ensure compliance to Plant, Corporate, Governmental and Environmental standards.
- Support ISO 14001 compliance and support internal ISO auditing and compliance as required.
- Support continuous improvement in safety, quality, and productivity in Chassis and/or Trim areas.
- Identify throughput constraints and drive root cause improvements.
- Identify and drive to closure all FRC issues within Chassis and/or Trim areas.
- Maintain fixture/Jig integrity within your responsible zone along with required backups.
- Identify and close all control plan items marked as red within your respective zones.
- Support MTC changes and efficiency activities within Chassis and/or Trim areas.
- Support warranty investigations in Chassis and/or Trim areas **.



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