Process PET Technician
2 weeks ago
Key Responsibilities:
1. Technical Support & Machine Maintenance:
- Identify, troubleshoot, and resolve technical issues related to machines, moulds, and production equipment.
- Ensure a thorough understanding of PET processing, including material feeding, drying, injection moulding, reheat stretch blow moulding, and injection blow moulding.
- Conduct fault analysis and troubleshooting to resolve product quality and processing issues, mould defects, and machine malfunctions (mechanical, hydraulic, pneumatic, or electrical).
- Develop and implement maintenance schedules and checklists to ensure machine reliability.
- Document and maintain records of maintenance activities.
- Manage spare parts inventory and coordinate procurement as needed.
2. Machine Setting & Process Optimization:
- Develop, adjust, and document machine settings for optimal performance and efficiency.
- Ensure machines are set correctly for each production run.
- Conduct process improvements to optimize cycle times and product quality.
- If necessary for troubleshooting, safely operate machines with bypassed safety switches while ensuring compliance with safety protocols.
3. Production Coordination & Communication:
- Work closely with Maintenance & Production Managers to coordinate machine availability and maintenance scheduling.
- Communicate production concerns, technical issues, and job progress to relevant stakeholders.
- Maintain strong collaboration with internal teams (QC, Production, and Maintenance) and external partners (suppliers, toolrooms, and technical teams).
- Drive continuous improvement initiatives by researching and implementing new techniques or solutions.
4. Quality & Food Safety Compliance:
- Ensure adherence to company quality principles and Good Manufacturing Practices (GMP).
- Monitor product quality and analyze defects to drive corrective actions.
- Implement and comply with the Food Safety Management System (FSMS).
- Report any food safety hazards or quality issues to management.
5. Health & Safety Compliance:
- Enforce health and safety regulations to ensure a safe working environment.
- Maintain a clean and organized workspace.
- Report and document accidents, incidents, and near-misses as per company policy.
6. Administrative & Reporting Responsibilities:
- Maintain logs of performed jobs, defect reports, and process adjustments.
- Work with managers to analyze defect trends and improve production outcomes.
- Liaise with external suppliers for technical support, spare parts, and service quotes.
- Assist in budget planning for maintenance and repairs.
7. Self-Development & Continuous Learning:
- Identify personal development areas and take steps to improve skills.
- Stay updated with industry trends, technical advancements, and best practices.
- Engage in continuous learning through supplier interactions, training materials, and technical research.
8. General Responsibilities:
- Perform additional tasks as assigned by management.
- Ensure the team is well-informed and prepared to handle technical tasks independently.
- Lead by example and act as a role model in work ethics and professionalism.
Skills & Qualifications Required:
Education & Experience:
- Grade 12 (Matric).
- Bachelor's Degree / Advanced Diploma in Mechanical Engineering.
- Minimum of 5 years of experience in PET processing, machine setting, or a related manufacturing environment.
Key Competencies:
- Strong understanding of technical drawings and schematics.
- Installation and maintenance of parts & equipment.
- Fundamentals of fault finding and equipment testing.
- Troubleshooting and problem-solving.
- Knowledge of Health & Safety regulations and compliance standards.
- Strong communication and interpersonal skills.
- Experience in PET processing and injection moulding.
- Ability to act decisively and urgently.
- High emotional intelligence and teamwork skills.
Other Special Requirements:
- Passion for advancing in the packaging and PET processing industry with a strong awareness of environmental concerns.
Decision-Making & Accountability:
- Make operational-level decisions while ensuring adherence to maintenance and safety standards.
- Responsible for all technical activities related to machine setup, troubleshooting, and process improvements.
- Ensure timely escalation of critical issues to management.
Communication & Reporting:
- Maintain clear, open communication with colleagues and management.
- Conduct daily shift handovers and production updates to ensure smooth operations.
Why Join Us?
- Work with an industry leader in bespoke packaging solutions.
- Be part of a highly skilled and innovative technical team.
- Competitive salary and benefits package.
- Opportunities for career growth and development.
If you have a passion for PET processing, machine maintenance, and production efficiency, we want to hear from you Apply now by submitting your CV.
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