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Automation Engineer

2 months ago

Pietermaritzburg, South Africa Adzuna ZA B C2 Full time
Job Requirements
  • 5+ years minimum relative experience
  • Proven experience in designing and implementing automated systems
  • Strong proficiency in PLC programming and troubleshooting.
  • Knowledge of industrial communication protocols (e.g., Modbus, Profibus).
  • Familiarity with electrical CAD software.
  • Excellent problem-solving skills and attention to detail.
  • Effective communication and teamwork abilities.
  • N Dip / B-tech Electrical / Mechatronic Engineering
Additional Beneficial Experience and Qualifications:
  • Experience with Siemens and Phoenix Contact PLC Next
  • Project Management
  • PLC Training Courses and Certification
  • Automotive Industry Experience
Basic Function:
  • Design, build and implement automated systems for new and existing production machinery.
  • Project Management
  • Budget and Capex Planning
  • Machine Conceptualization and Design & Building Process
  • Innovation of Current Manufacturing Methods
  • People Development
  • Problem Solving & Investigation
Duties & Responsibilities:
Project Management:
  • Create and track timing plans for overall scope and individual activities.
  • Ensure milestones are achieved on time
  • Stakeholder engagement and management- Communicate clearly and objectively.
  • Advanced computer skills
    • Office 365
    • Sharepoint
    • Advanced excel
    • MS Teams
Budget & Capex Planning:
  • Evaluate and estimate capex for new projects
  • Track planned vs actual expenditure
  • Put together BOMs
  • Engage with Vendors for quotes
Machine Conceptualization and Design & Building Process
  • Conceptualize new Machine Designs
    • Work with internal, local & international designers / machine builders
    • Propose concepts
    • Spec automation components
  • Machine design
    • Understanding of mechanical machinery / assembly jigs and operating principles
    • Understanding of pneumatic systems
    • Understanding of hydraulic systems
    • Understanding of electrical systems
  • Conduct and support design reviews
  • System Design
    • Develop and design control systems for automated machinery.
    • Create detailed wiring schematics and diagrams.
  • Panel Wiring
    • Wire control panels according to design specifications.
    • Ensure the proper installation of electrical components.
  • Component Specification
    • Specify and select appropriate electrical components for automation systems.
    • Work closely with vendors to source necessary components.
  • Installation and Integration
    • Install and integrate electrical systems into existing production machinery.
    • Collaborate with other engineering disciplines to ensure seamless integration.
  • PLC Programming
    • Develop and implement PLC programs to control and monitor machinery.
    • Troubleshoot and debug PLC code as needed.
  • Testing and Commissioning
    • Conduct thorough testing of automated systems to ensure functionality and reliability.
    • Commission systems for full-scale production.
  • Documentation
    • Maintain accurate and up-to-date documentation of electrical designs, schematics, and programming.
    • Create user manuals and provide training to operators as needed.
  • Collaboration
    • Work closely with cross-functional teams, including mechanical engineers, software developers, and project managers and artisans.
    • Collaborate with maintenance teams for ongoing support and troubleshooting.
Innovation of Current Manufacturing Methods:
  • Use lean principles to identify Kaizen opportunities
  • Use statistical and financial data to justify Kaizens
  • Improve current processes to improve quality, efficiency & scrap
People Development:
  • Train shift leaders on new processes
  • Develop and mentor students and interns
  • Self-development of engineering skills
Problem Solving & Investigation:
  • Conduct detailed investigations to support Quality with regards to field failures
  • Conduct detailed investigations into manufacturing problems
  • Support production with innovative solutions to manufacturing difficulties
Basic Function
Elimination of waste
  • Produce units to the defined output rate.
  • Accurately record all data on the data capture sheet timeously.
Continuous Improvement
  • Make Kaizen activity suggestions to make improvements.
5S and Safety, Health & Environmental
  • Practice and improve 5S in your work area in line with the 5S check sheet.
  • Ensure PPE is worn according to work standards.
  • All incidents need to be reported within the same shift.
  • Perform all safety checks according to the safety standards.
  • Follow the SHEMS procedures.
Quality
  • Ensure parts produced meet quality specifications and follow up on non-conforming product procedures.
  • Work cycle must be completed before leaving work.
  • Pack parts as per the packing instruction and perform work according to the set standards.
  • Raise problems and concerns to your superior timeously.
Attendance
  • Responsible for own personal attendance to ensure it is 98% on an ongoing basis.
People development
  • Follow HR Policies & Procedures. Responsible for own personal development.
General
  • Report on production performance. Carry out any reasonable instructions."