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Shift Technician

3 months ago

Cape Town, Western Cape, South Africa Signal Hill Products Pty Ltd Full time

Location:
Cape Town - Western Cape

Reporting to:
Team Leader

Function:
Production (Packing,Brewing & Utilities)


Signal Hill Products is looking for an exciting, dynamic, and ambitious individual to join the team at a leading Cape Town based brewery.


Overall Responsibility:
The Shift Technician's responsibilities include conducting general maintenance
- & repair tasks on facility equipment, optimization of machine performance, reducing losses and relieving & coaching of operators. The Shift Technician will provide functional leadership for plant maintenance within the designated Plant and work closely with all production
- & maintenance team members.

Primary Responsibilities:

Focus Area 1:
Maintenance & Repairs

  • Be the first point of call for breakdowns. Ensure professional repairs, whilst keeping production downtime to a minimum
  • Complete 5Y problem solving documentation, or any other problemsolving tool as implemented by the company
  • Work as an extension of the central workshop and perform general maintenance tasks
  • Ensure proper execution and completion of all maintenance activities
  • Accountable for equipment reliability and ownership of the entire maintenance process; provide guidance and own troubleshooting of equipment issues
  • Supports Good Manufacturing Practices (GMPs)
  • Contribute towards a positive relationship with the Central Maintenance Team & the Prodution Teams.
  • Work with Central Maintenance Team to establish and maintain an effective spare parts inventory
  • Continuously support the safe, reliable, and efficient operation of all equipment

Focus Area 2:
Optimisation of Machines & Reduction of Losses

  • Optimization of machines & processes to increase factory efficiency
  • Optimization of machines & processes to reduce losses (dry goods, beer loss, cost, etc)

Focus Area 3:
Relieving & Coaching of Operators

  • Coach operators on maintenance tasks
  • Coach operators to optimize machines to increase factory efficiency
  • Coach operators to reduce losses (dry goods, beer loss, cost, etc)
  • Coach operators on 5Y problem solving, or any other problem solving tool as implemented by the company.
  • Relieving operators from machines when necessary and operate machines and equipment according to the work instructions.
  • Record waste and movement of product on the appropriate documentation or information systems.
  • Carry out the required quality checks and analyses, and record the results on the appropriate information system
  • Constantly review process performance against target, and recording short stops and correcting any out of controls
  • Carry out autonomous operations as defined for the process areas
  • Adhere to food safety related rules and activities as per factory instructions
  • Complete required hand over to incoming shift team members, ensuring the issues relating to plant performance, quality and maintenance are communicated
  • Maintain housekeeping standards in area of operation

Focus Area 4:
Procedure and Protocol Management

  • Develop, refine and document maintenance procedures
  • Enforce protocol and good FMCG practices within the brewery
  • Foster and promote continuous improvement and root cause analysis processes

Focus Area 5:
Safety Management

  • Respond quickly in the event of an emergency, notify appropriate personnel and follow safety protocol
  • Support Safety Initiatives
  • Perform Food Safety and Quality related activities as part of the FSMS and QC functions

Requirements of the Role:

  • Tertiary education, degree or diploma, in Electrical and/or mechanical engineering.
  • Passed the relevant Trade Test
  • Minimum of 3 years of relevant technical experience, preferably in the brewing, beverage or FMCG industry is required
  • Experience/Certification with reliability centred maintenance preferred, (e.g. Certified Maintenance Reliability Professional (CMRP))
  • Familiar with electrical systems such as controls, automation, VFDs, PLCs is essential
  • Familiar with mechanical systems such as welding, part fabrication, fluid transfer, pneumatics and plumbing is highly desired
  • Practical experience with highspeed bottling/packaging operations in food/beverage industries will be highly advantageous
  • Good knowledge of the safety requirements
  • Willing to work afterhours or on weekends as per the production demands.

Required Skills:

  • Attention to detail when reporting.
  • Strong understanding of general maintenance processes and methods
  • Good communication and interaction skills with people on all levels in the organization.
  • Ability to adhere to strict deadlines.
  • Able to work on your own, unsupervised
  • Willing to be challenged and work well within a team
  • Focused on excellence
  • Supervising, leading and developing staff
  • A logical, analytical problem solver who can operate in a fast paced environment
  • High level of initiative and energy
  • Maintain a safe and healthy working environment
  • Wiling to work shifts assigned according to