Quality Specialist

2 weeks ago

East London, Eastern Cape, South Africa Abantu Staffing Solutions Full time

Overview:


To monitor and control Quality Systems and Processes to achieve Quality Standards and meet customer expectations, within the Automotive Manufacturing sector.


Minimum Requirements:

  • Grade 1
  • National Diploma Quality Management or Engineering
  • Certificate in Total Quality Management
  • VDA 6.3 experience
  • Internationally Registered Certified Auditor
    (highly advantageous)
  • Knowledge and understanding of: ISO Standards, factors influencing the quality of measurement, quality control procedures and practices, basic statistics, problemsolving techniques, APQP and PPAP.

Responsibilities:

Quality Control:

  • Establish and manage Critical Control Points in the Process
  • Investigate all Quality nonconformances and track corrective actions
  • Analyse the PPM's and defect trends and make recommendations
  • Conduct Gauge MSA assessments on all measuring systems
  • Determine the disposition of quarantined products (Pass, Reject or Rework)
  • Manage and maintain the Quality Management System ensuring that it complies with all applicable requirements contained in
    ISO/TS16949 and VDA6:
  • Achieve Quality Assurance operational objectives by contributing information and analysis to strategic plans and reviews; preparing and completing action plans; implementing production, productivity, quality, and customer-service standards; identifying and resolving problems; completing audits; determining system improvements and implementing change
  • Develop Quality assurance plans by conducting risk analysis; identifying critical control points and preventive measures; procedures, corrective actions and verification procedures
  • Validate quality processes by establishing product specifications and quality attributes; measuring production; documenting evidence & writing and updating quality assurance procedures
  • Communicate and liaise with internal and external customers and foster relationship thereof
  • Facilitate containment at Customer Site, raise Quality Alert bulletins and facilitate training on quality related concerns
  • Control of nonconforming products and the rework thereof
  • Support the quality production inspectors to make product related decisions as to the disposition of quarantined products (Pass, Reject or Rework)
  • Generate work instructions and product specific documentation
  • Facilitate the generation and updating of Flow Charts, Control Plans and FMEA's
  • Responsible for facilitating Measurement System Analysis and Capability Studies
  • Liaise with Stores Controller and Manufacturing Practitioner regarding Quality concerns
  • Responsible for Supplier Development in liaison with Stores Controller and Manufacturing Practitioner
  • Specify Supplier Acceptable Quality Levels (AQL's) (Tolerances, Drawing requirements, PPM's, etc.)
  • Analyse Supplier Performance (Product Quality, Special Status, etc.) and make recommendations
  • Notify Suppliers of nonconformances and initiate corrective actions
  • Compile and maintain Audit Schedules (Dock& Product Audits, Manufacturing Process Audits, Internal Systems Audits, Supplier development audits)
  • Maintain & improve product quality by completing product, process, system, compliance and surveillance audits & investigating customer complaints.
  • Coordinate Annual Quality Management reviews and keep records of meeting and quality objectives
  • Compile Monthly Management Quality Reports
  • Compile weekly yields reports
  • Review Quality Risks and requirements in APQP activities
  • Ensure compliance to process and Customer Specifications
  • Complete Production Part Approval Process (PPAP)
  • Investigate and implement counter measures for continual quality improvement
  • Monitor and measure customer feedback, complaints and rejections to identify opportunities for improvement
  • Approve COC's in absence of QM

Advanced Product Quality Planning (APQP):

  • Review Quality Risks of APQP activities
  • Ensure compliance to process and Customer Specifications
  • Complete Production Part Approval Process (PPAP)
  • Provide input to the Contract Review Process

Quality Management:

  • Compile Quality Topics for Quality Awareness Training

Quality Assurance:

  • Implement Quality Procedures and Work Instructions
  • Maintain the Quality Assurance system
  • Ensure compliance of Quality Policies, Procedures and Work Instructions

Audits:

  • Conduct internal Process audits and Product & Layout audits

Supply Quality Assurance (SQA):

  • Specify Supplier Acceptable Quality Levels (AQL's) (Tolerances, Drawing requirements, Tooling, PPM's, etc.)
  • Analyse Supplier Performance (Product Quality, Special Status, etc.) and make recommendations
  • Notify Suppliers of nonconformances and initiate corrective actions

Continuous Improvement:

  • Maintain an updated Continuous Improvement Plan

SHEQ:

  • Conduct continuous Risk Assessments in the workplace
  • Conduct Planned Task Observations in the workplace
  • Identify potential hazards and critical safety issu

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