Toolmaker

1 month ago

Durban, South Africa Abantu Staffing Solutions Full time

To ensure that all moulds and tools are processed through the tool room timeously and to a standard that will allow them to be run by production with minimal rejects.

Requirements:

  • Must be in possession of a Grade 12 School Leaving Certificate
  • Must be a Trade Tested Toolmaker or Fitter/Turner Machinist
  • The Candidate must have sound knowledge of Pneumatics, welding, turning, milling and preferably CNC experience
  • 5 years working experience in an Automotive Manufacturing environment.

Responsibilities:

  • Ensuring that tools/moulds made in the Toolroom comply with ALL stipulated requirements.
  • Ensure that tooling projects are completed within set timing constraints by clearly defined instructions and monitoring of staff.
  • Planning for resource and material requirements.
  • Staying within set budget parameters for tools/moulds. Tool/Mould Maintenance
  • Maintain and Repair all Tooling/Moulds used in the group so as to ensure minimal rejects or foam wastage.
  • Develop new tooling or modify existing tooling when required
  • Diagnose and repair faults on tooling during the production run
  • Manufacture basic tooling and production tooling to drawing or sample part
  • Move, lift, lower and look after tooling Process/Productivity Improvements
  • Identify areas for improvement on Tool/Mould design and manufacture with a reduction in rejects and shortened lead time as the end result. Fabrication
  • Develop and fabricate from complex drawings
  • Mechanically cut, drill and punch fabrication materials
  • Join metals using the resistance welding process, Weld work piece (oxy-acetylene welding, shielded metal arc welding, gas metal arc welding, gas tungsten arc welding)
  • Remove metals using oxy-fuel and air-carbon arc gouging processes
  • Ensure all equipment/machine tools are maintained and that tool room housekeeping is of a high standard at all times Maintenance Process (Scheduled)
  • Receive Maintenance Schedules, interpret instructions and plan maintenance and repair work
  • Inspect the tooling and determine spares and consumables requirements
  • Generate Job Requisitions for scheduled maintenance work (type of repair or maintenance, spares, quantities, time, etc.)
  • Transport tools, equipment and spares to the work site
  • Isolate equipment, perform lockouts and make the work area safe
  • Conduct Preventive Maintenance activities
  • Perform change overs in the production environment
  • Perform routine maintenance
  • Align machines and equipment
  • Diagnose and repair faults on equipment and machinery during production/operation
  • Commission and refurbish machines / equipment
  • Operate and monitor a drilling machine to produce components
  • Operate and monitor a lathe to produce components
  • Operate and monitor a milling machine to produce components
  • Operate and monitor a surface grinding machine to produce components
  • Perform basic welding/joining of metals
  • Perform MIG/TIG welding of metals

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