Miller - Wheat

4 days ago

Pretoria, Gauteng, South Africa Limpopopersonnel Full time R60 000 - R80 000 per year
The primary goal of the position is to ensure efficient and cost-effective operation of all mills. This includes adhering to specific quality criteria for all finished products and achieving all stipulated daily targets and measurements.

Minimum requirements:
  • Qualified Miller - trade tested in maize and/or wheat milling technologies 
  • Minimum 3 years milling experience in a high-capacity plant (+ 30 tons/hour)
  • Fumigation and Grading certification
  • Advanced milling qualifications will be advantageous
  • City and Guilds /NABIM qualifications will be  advantageous .
Role and responsibilities:
Operational Tasks Roller Mills:
  • Ensure break releases on Wheat Mills are carried out on a weekly basis as per instruction.
  • Ensure all scrapers and roll brushes are checked per shift and changed if necessary.
  • Ensure roll hopper exhausts are fully operational per shift.
  • Ensure a balanced and consistent feed rate is maintained throughout the milling process.
 Plansifter:
  • Ensure all sifter maintenance is carried out as per requirements and schedules
  • Ensure any burst covers are replaced on shift
  • Ensure all inlet/outlet sleeves on sifter and purifiers are intact
  • Ensure screens of all turbo sieves on Germ system is intact, clean and machine inside cleaned out regularly
 Purifiers:
  • Ensure all purifier brushes are fully operational and in good condition at all times Air tunnel on top of machines are clean and purifiers set.
  • Ensure covers are taut and not blinded at all times
  • Ensure correct separation on all concentrators and maize mill aspirators
 Aspiration and Exhausts:
  • Ensure manometer reading on all filters is on acceptable levels
  • Ensure pneumatic hammer and pulsing unit on filter is working at all times
  • Ensure heater banks always run at the correct temperature parameters.
  • General Routine checks on efficient running of milling machines determined by the Head Miller
  • Ensure correct flour stocks are available in the correct location as required by the production plan.
  • Correct and effective setting and balancing of Milling machines including equipment in the screensroom.
 Quality:
  •  Ensure that all final products are always maintained within internal specifications.
  • Ensure gristing models are accurately monitored and that WIP levels are always maintained as determined by the Head Miller.
  • Efficient cleaning and preparation of WIP materials.
  • Ensure all finished products are tested, recorded, and actioned if required in the prescribed periods.
  • Ensure reduction in waste on all milling plants.
 Plant Performance: 
  • Maintain and achieve prescribed extraction rates on the respective milling plants.
  • Maintain an OEE rating of 95% minimum on all milling plants.
  • Accurate recording and reporting of production logs
  • Reconciliation of the mass balance detail on each milling plant.
  • Manage and maintain evaporative loss of each milling plant within the prescribed parameters.
  • Proactively identify potential loss time incidents and appropriately action the corrective work required.
 Risk and Safety:
  • Compliance to all set safety policies and procedures
  • Adherence to respective safety working practices of the plant.
  • Drive the safety culture through practice and participate in hazard risk assessments.

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