Quality Inspector

2 weeks ago

Johannesburg, South Africa ALSTOM Full time

We create smart innovations to meet the mobility challenges of today and tomorrow. We design and manufacture a complete range of transportation systems, from high-speed trains to electric buses and driverless trains, as well as infrastructure, signalling and digital mobility solutions. Joining us means joining a truly global community of more than 75 000 people dedicated to solving real-world mobility challenges and achieving international projects with sustainable local impact. We create smart innovations to meet the mobility challenges of today and tomorrow. We design and manufacture a complete range of transportation systems, from high-speed trains to electric buses and driverless trains, as well as infrastructure, signalling and digital mobility solutions. Joining us means joining a truly global community of more than 75 000 people dedicated to solving real-world mobility challenges and achieving international projects with sustainable local impact.

**JOB TITLE & JOB CODE**

Industrial Quality Inspector - QC-IQ-04

**PURPOSE OF THE JOB**
- Inspection and approval/certification of part / product / train / installation as per relevant NDT Methods.
- Reporting of defects & ensure product compliance as per NDT contractual requirements
- Inspection of primary parts / sub-assemblies / Underframes / CBS complete
- Reporting of defects & ensure product compliance (check after rework)
- Quality performance improvement

**ORGANISATION**

**Organisation structure (job belongs to..)**
- SITE - Manufacturing

**Reports directly to**
- Industrial Quality Engineer (QC-IQ-0 or Site Industrial Quality Manager (QC-IQ-01)

**Other reporting to**:

- N/A

**Direct reports**:

- N/A

**Network & Links**

**Internal**
- EPU (**E**lementary **P**roduction **U**nit), PME (**P**rocess & **M**anufacturing **E**ngineering), SC (**S**upply **C**hain), SQA (Supplier Quality Assurance),
- PrXM

**External**
- Customers representative
- Suppliers, sub-contractors

**MAIN RESPONSABILITIES**

The Industrial Quality inspector ensures the compliance of welded products and parts delivered by the ALSTOM facilities. He / She performs inspections, checks, tests, and sampling procedures according to the applicable **Quality and NDT instructions** on products ready for delivery and on products during their manufacturing process. He/ She must complete NDT quality reports, record associated NCRs, results, KPIs, and give feedback on the inspection results.

**Accountabilities & Authorities**:
**Non-Destructive Testing (ISO 9712)**

The Industrial Quality Inspector shall have demonstrated competence to perform non-destructive testing (VT/MT/UT) according to established procedures, within the scope of the competence defined on the certificate and is authorized to:

- Set up, control, and calibrate non-destructive testing equipment used in inspections in accordance with the standards.
- Perform non-destructive inspections/tests to ensure quality, product compliance or detect discontinuities (defects) using multiple methods of inspection.
- Translate NDT codes, standards, specifications and procedures into NDT instructions adapted to the actual working conditions.
- Interpret, organize, and report NDT results.
- Maintain all product quality reports and inspection records per component/assembly in a timely and accurate manner.
- Instruct and supervise others when assigned.
- Liaise with technical specialists.

**Industrial Quality**
- Perform inspections of subassemblies or finished ALSTOM products according to well defined criteria using standard physical and mechanical methods.
- Record inspection results in the industrial digital tools as required.
- Ensure that the correct revisions of product specifications and drawings are used.
- Ensure the use of correctly calibrated tools and equipment in all inspections within manufacturing operations.
- On time reporting of problems from any source related to product quality.
- Provide adequate feedback on defects and causes through detailed analysis to the Autonomous team / through Workstation Quality animation.
- Participating in Problem solving activities - QRQC, Quality Animation.
- Monitoring of corrective and preventative actions and close out of NCRs from internal /external Customer.
- Assist in the writing and updating inspection procedures, protocol, and checklists.
- Maintain all controlled document files in a timely and accurate manner.
- Evaluate problems and make initial recommendations for possible corrective action.
- Reports to the Industrial Quality Manager the status of inspection results, including KPIs
- Support Zero Defect Program Objective
- Carry out internal product audits.
- Perform other job-related tasks as assigned by Industrial Quality Engineer/Manager
- Car History Book compilation

**Performance measurements**:

- Defects per Unit (DPU)
- External Demerits
- CONQ S1.1 - Cost of Non-Quality
- APSYS Roadmap Maturity
- Inspection method time adherence.
- Defect characterization.

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