Ice Specialist

2 weeks ago


Durban, South Africa Unilever Full time

MAIN JOB PURPOSE:
To provide multidisciplinary Instrumentation and Control skills to ensure preventive and proactive maintenance and operation of the plant to achieve factory performance targets. The Instrumentation Technician keeps the instrumentation and control system operational by fault finding, correcting faults and documenting system changes.

KEY ACCOUNTABILITIES:

- Analysis and faultfinding on instrumentation equipment, with strong problem-solving skills vital.
- Project management and team co-ordination
- Identify deviations and non-conforming items on equipment and assess exactly what steps to take to rectify these deviations and non-conformances.
- Ensure that any breakdowns or short stops in area of responsibility are recorded.
- Coordinate and facilitate shop floor training and guidelines

MAIN JOB PURPOSE:
To provide multidisciplinary Instrumentation and Control skills to ensure preventive and proactive maintenance and operation of the plant to achieve factory performance targets. The Instrumentation Technician keeps the instrumentation and control system operational by fault finding, correcting faults and documenting system changes.

KEY ACCOUNTABILITIES:

- Analysis and faultfinding on instrumentation equipment, with strong problem-solving skills vital.
- Project management and team co-ordination
- Identify deviations and non-conforming items on equipment and assess exactly what steps to take to rectify these deviations and non-conformances
- Ensure that any breakdowns or short stops in area of responsibility are recorded
- Coordinate and facilitate shop floor training and guidelines

Engineering

Diagnoses and interprets multi-disciplinary problems (fault finding) to optimize production output and carries out the plant repairs

Ensures that service levels are maintained at the required standards by carrying out all breakdown, preventative and predictive maintenance effectively

Support maintenance for area of responsibility and assist in all projects from an instrumentation and control perspective that are running in respective area

Take responsibility of managing ICE systems in the Packing/Making area

Participate in strategic engineering plans to deliver maintenance benefits

Ensure availability and effective utilization of equipment and system integrity and backups

Problem Solving and Decision Making

Faultfinding and problem solving of engineering/ operational problems in his area by ensuring that the appropriate corrective action regarding any deviation from standards is taken

Identifies the major engineering losses in his area and investigates using problem solving methodologies

Supports Effective Maintenance

Contributes to the reduction of breakdowns in area of responsibility by analyzing breakdowns, complying with the preventative planned maintenance requirement and implementing continuous improvements

Participates in strategic engineering plans to deliver maintenance and breakdown reduction benefits

Administration

Completes all required documentation to standard and captures SAP, maintenance and stores information on relevant data system

Completing all relevant Buildapp processes. Logging tags, SBOs etc. and ensuring team adoption.

SHE

Ensures that Company safety rules and regulations are adhered to within the sphere of responsibility

Ensure Instrumentation and Control equipment comply with safety standards

Assist with quarterly audit if necessary

Ensure Instrumentation and Control aspects comply with QV (Quality Verification), ISO and IRCA (International Regulatory Chemical Agency) standards

Assists with behavioral safety to eliminate incidents and near misses

Autonomous Maintenance

Draws up, Coaches and develops engineering skills to other maintenance and operational staff

Completes tags in area of responsibility to the completion ratio required

Projects

Lead and manage instrumentation and control projects. Define instrumentation scope and standards for new equipment installations, upgrades and plant changes

Leadership

Develop, mentor and coach interns

SKILLS/EXPERIENCE:
BTech or BSC in Control and Instrumentation

Minimum 5 years’ experience in a Maintenance environment

Expert knowledge in Instrumentation and Control systems preferably in a FMCG environment

Leadership skills and strong communication are vital. Experience leading a team will be an advantage

Experience and knowledge SAP/PMS (Plant Maintenance Systems) and factory calibrations are vital.

Control systems obsolescence management knowledge is vital

Cyber security knowledge and experience will be an advantage

Digital factory knowledge and experience will be an advantage

Siemens and Allen Bradley PLC experience will be an advantage

Instrumentation hardware knowledge of flow measurement, temperature, pressure, load cell mass levels and weighing equipment

Must understand the Process environment end to end and (PNID) Process Instrumentation Diagrams

Understand and identifying component


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