Incoming Quality Technician

5 months ago

Pretoria, South Africa Ford Motor Company Full time

**ROLE SUMMARY**

Supervise Incoming Parts Quality team, support production, support MP&L, manage external suppliers with assistance from Resident STA to deliver quality parts online side.
Have meetings with component suppliers to develop improvements in FTT.
Lead all Bodyshop Quality concerns.

**POSITION DETAILS**
- Attend TCF End of Line and Bodyshop Quality Meetings, update paynters
- Layout parts as required for production personnel, PVT engineers and VRT members.
- Communicate delinquent QR2 notices to suppliers and STA.
- Track and monitoring supplier G8D responses to concerns including review of root cause analysis and corrective actions.
- Provide IQ support to production to contain suspect component concerns.
- Support processing of all non-conforming materials and lease risk to plant MP&L organization.
- Track supplier corrective actions within the QR2 system and verify parts in-plant meet customer requirements.
- Supervise Incoming quality inspectors.
- Participate in the development and implementation of a Best-In-Class Quality Operation System for the IQ area.
- Assist Powertrain Resident Engineer for part quality performance and containment on powertrains.
- Manage V.O.W, pending rejects parts and supplier caused campaigns
- Review Completed 8D reports with supplier.
- Review PFMEA with suppliers for defective parts
- Review control plans with suppliers for defective parts
- Review and analyze dimensional reports from suppliers including SPC

**PERFORMANCE MEASURES**
- Near Miss Identification
- Segregation of PMHV & Pedestrians in IPQ quarantine area
- Ensure Zero IPQ Caused Campaigns
- Ensure Zero RED uncontained items on Plant Painters for supplier concerns with known cause in 24 hours.
- Ensure Zero RED uncontained items for PIC room, QLS Boards, PDA and Surveillance.
- Ensure Zero Suppliers CR's uncontained within 24hrs with known cause.
- Ensure No Aging Pending Rejects >30 days without escalation.
- Report out Daily on Vehicles on Wheels progress
- Ensure Team members follow up daily on open CR’s
- Ensure binning of all CR before 30 days unless it is on dispute.
- Escalate repeated QR to coach.
- Track G8D to ensure at 15 days G8D received. If not at D8 then IPQ need to have G8D up to D4 with action plan for completion.
- File supplier charge back within 5 days of all vehicles shipped and all parts contain
- Ensure Absentees less than 3% per month
- Prepare CCMD forms for daily PIC room
- National Diploma in Mechanical Engineering
- TQM will be an advantage
- Experience:

- 3 years Quality Control Supervision
- 1-year PFMEA experience
- 1-year Control plan experience
- 1-year SPC experience

**KNOWLEDGE, SKILLS and ABILITIES**
- Mechanical faultfinding experience.
- Excellent communication skills with ability to manage conflict
- Intermediate knowledge of Microsoft office (Word/PowerPoint/Excel/Outlook).
- Faultfinding ability and root cause analysis
- Ability to multi-task multiple hi risk concern at the same time
- Ability to work with diverse cultures and people

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