Engineering Technician

3 weeks ago

Durban, South Africa Cipla Full time

**Job Purpose**

Execute the maintenance activities in the plant & ensure the minimum breakdown with maximum efficiency by following safety & GMP Standards

**Key Accountabilities**

Give inputs for preparing & adhere to unique planner for planned preventive maintenance & instrument calibrations for effective maintenance and adherence to standards:

- Schedule and execute the maintenance / modification activities in respective area and related documentation updating in accordance.
- Cater to machine and facility maintenance requirements of block
- Prepare and submit Shift Engineer report to ensure smooth shift handover
- Follow good Engineering practices during planned preventive activity.
- Execute CAPA on deviations with QA and Section head
- Prepare and maintain engineering documents wrt cGMP and Good Engineering Practices
- Handle breakdown maintenance to avoid recurrence and maintain continuous process operations:

- Execute breakdown work and scheduled work to ensure its on time completion
- Maintain critical spares inventory of all machines to reduce resolution time
- Procure, inspect and maintain material from engineering store
- Follow and execute PPM as per schedule to avoid breakdown
- Receipt and tracking the job card for the break down activity
- Use new technologies initiated by Management while adhering to CAPEX and OPEX targets to improve Machine/system performance:

- Implement new technologies in the plant initiated by management
- Attend planned trainings and incorporate the learnings on the floor for improving machine performance
- Implement and close ideas generated through internal audits / Idea generation sessions
- Monitor present energy use of the plants to identify and report areas for energy conservation
- Implement Energy Conservation activities to improve the equipment efficiency, reduce error and reduce production cost
- Identify areas of improvement for waste & work simplification
- Manage activities to operate within budget and to reduce operating expenses
- Verification of the contract invoices and making of the job orders as per estimates
- Follow HSE safety standards to maintain high level of Safety during maintenance so as to avoid major breakdown and report accidents/ incidences:

- Issue work permits to contractual staff after verifying the safety aspects, monitoring and communicating safety hazards and safety near miss to the concern.
- Monitor safe operations of the machine as per SOP and timely report any safety deviations
- Attend safety meetings and ensure implementation of actions planned during departmental safety meeting at shop floor
- Maintain proper procedures for safety permits in plant
- Perform Material and Spare management and issue Consumables, spares, materials, log books etc. in order to avoid delays due to unavailability of materials:

- Issue required materials (spares and consumables) to the contractors from stores and make SAP entries for the receipts and issuance
- Maintain the inventory of critical spares and consumables by tracking consumption and monitoring of stocks
- Assess log book requirements, raise the request to QA and issue them within required timelines
- Classify the unused / spare / usable scrap materials or components and reuse the same where ever possible

**Educational qualifications**:
Graduate Engineer / Diploma In Engineering

**Relevant experience**:
2 to 5 years of experience in Pharma / API industry (Maintenance and Projects).

Awareness of maintenance for utility & process equipment’s of Pharma/ API Industries

Awareness to energy conservation and Industrial Automation.

Awareness to cGMP and Good Engineering practices.

Minimum 2 years of hands-on experience in relative field.

Computer literacy is must and preferably Auto CAD

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