Maintenance Lead

7 months ago

East Rand, South Africa Unique Personnel Full time

**Job Number**
- 71756

**Job Type**
- Permanent

**Job Title**
- Maintenance Lead

**Computer Skills**
- Ms office Suite

**Industry**
- Mining

**City**
- Ekurhuleni (East Rand)

**Province**
- Gauteng
- Reporting to: Operations Manager- Purpose of position: To be responsible for the safe maintenance, repair or replacement of plant equipment and systems, to ensure maximum production quality and quantity while supporting the policies, goals and objectives of the company- Key Accountabilities:
**Safety, Health, Environment & Security**:

- Direct, maintain and enforce the safety program for the Maintenance Department
- Review safety records to in order to uphold standards of maximum safety for all maintenance technicians
- Compliance with all safety rules and requirements
- Ensure adherence to all SHE policies, procedures and standards in order to safeguard company personnel and assets
- Ensure compliance to necessary statutory requirements for tools and equipment

**Commercial Ownership/Creative Customer Solutions - run the business as if its your own**:

- Initiate, implement and manage the plant maintenance program/plan based on best practices in the resin production industry.
- Oversee the planning/scheduling and preventative/predictive maintenance function
- Constantly review the operations/performance of plant equipment in order to minimise unplanned downtime.
- Timeously solve problems related to breakdowns and identify opportunities for improvement.
- Participate in objective planning and plant performance review
- Monitor the use and inventories of spare parts, maintenance supplies, equipment and initiate reordering when necessary
- Manage the maintenance and repair of maintenance shop equipment
- Establish and maintain a computerised maintenance management system (DMS) for tracking work orders, spare parts and maintenance history of plant equipment
- Provide direction to plant maintenance personnel
- Maintain and update operating and training manuals for the maintenance department
- Timeously monitor the operation of plant equipment and systems
- Track, analyse and improve key maintenance parameters such as asset utilisation, maintenance costs, PM compliance, schedule compliance, etc.
- Monitoring product quality. Prepare reports, analyse data and make recommendations for improving plant operations and solving maintenance-related problems.
- Ensure that all Maintenance Technicians are trained on the most updated version of the operating procedures
- Ensure that Maintenance Technicians are adequately trained, equipped and motivated in order to accomplish the maintenance programme in a timeous, safe and cost effective manner
- Initiate and implement projects that improve efficiency and/or reduce operating costs
- Assist with planning and implementing plant improvements and expansions
- Implements programmes and procedures required to ensure plant cleanliness

**Working Together**:

- Communicate regularly with all maintenance technicians to ensure good two-way communication concerning maintenance issues
- Coordinate activities with plant Operations Department in order to achieve or exceed set goals
- Maintain good communication with Operations Department to coordinate maintenance and repair work in process areas
- Communicate with QA Department in order to ensure effective participation by the maintenance technicians in the implementation of QA policies and procedures
- Maintaining a safe working environment and providing leadership on safety issues
- **No injuries to anyone ever**
- Machine availability at 70%
- Overall Equipment Effectiveness at 65%
- Recorded response time to reported breakdowns
- Planned Maintenance versus Breakdown Ratio at 70-30
- Available Hrs versus Scheduled Hrs at 85%
- Actual jobs achieved versus planned jobs at 85%
- Actual hours by work type at 80%
- Colleague feedback
- Team work
- Level of communication with relevant stakeholders
- Quality gates control-
**Inherent Requirements**
- Trade tested Artisan
- 10 years experience in manufacturing facility
- Experience with driven electrical machinery, conveyors, mixers, packaging machinery and definitely PLC’s would be an advantage

**What Qualification**

**Minimum Qualification**
- Bachelors

**Status**
- Available

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