PRC Testing

3 weeks ago


Pretoria, Gauteng, South Africa Ford Motor Company Full time
Qualifications
  • Degree / National Diploma / N4-N6 – Plus or Trade Test Certificate in Mechanical Engineering.
  • Working Experience in Auto Industry - Minimum of 3 years.
  • Quality Experience is essential.
  • Workshop Mechanic Diagnosis and Fault Finding.
  • Have a sense of urgency.
  • Must be able to work independently and as a part of the team.
Responsibilities
  • Co-ordinate with PRC Ops analyst to get requested parts mainly Transmissions and Engines back from the dealerships.
  • Track and Maintain the Transmissions and Engines inventory with clear status daily.
  • Ensure that returned parts meet the requirements of the Warranty Policy Manual.
  • Support warranty activities by receiving and binning warranty parts for adjudication.
  • Conduct L1 (visual inspection) and evaluation on the returned parts for all the commodities.
  • Conduct L3 (On-vehicle testing) on warranty failed parts.
  • Binning of adjudicated parts, parts packing, and shipment documents preparation for dispatch to suppliers.
  • Setting up, preparing, and conducting engineering testing and teardown of warranty returned transmissions and engines.
  • Review the SharePoint for new warranty claims loaded that requires testing or teardown.
  • Update Test Report with the testing or teardown findings.
  • Manage day-to-day workshop/teardown area operations, tools availability, tools, and equipment maintenance.
  • Conduct root cause analysis on the returned parts.
  • Review NFF claims with FCSD & process dealer chargeback on OWS.
  • Capture initial observation (photo, video, snap of data logger & DTC Chart).
  • Determine liability for quality issues based on claim analysis, part inspection, and teardown.
  • Initiate and lead escalation of issues.
  • Generate and analyze warranty reports.
  • Responsible for Health and Safety and 5S in the PRC Warehouse.
  • Establish and maintain a feedback system to provide details of warranty return concerns to Warranty Engineer.
  • Maintain good relationship with the Local CFT & IMG regional team.
Skills
  • Background in production and manufacturing.
  • Proficiency in diesel engine operating theory.
  • Proficiency in understanding of Manual (MT88) and Automatic Transmissions (6R80, 10R80 & 10R60).
  • Skilled Mechanic.
  • Diagnostic skills relating to vehicle component failures.
  • Good problem-solving skills, including ability to identify and resolve issues and challenges.
  • Knowledge of the Warranty Policy and Procedure Manual, Dealer Bulletins.
  • Knowledge of PTS, FDRS, VCMM, IDS, computer skills and effective communication/Presentation skills.
  • Understanding of vehicle mechanicals, electricals, petrol and diesel injection systems.
  • Ability to analyze components presented to confirm cause of failures.
  • Ability to interpret quality data.
  • Ability to drive Forklift.
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