Industrial Engineer

3 weeks ago

Durban, South Africa Abantu Staffing Solutions Full time

Position description / overview:

To manage, monitor and implement Continuous Improvement initiatives to plant, equipment and processes in order to optimise utilisation of organisational resources

Responsibilities:

 

Process Controls:

  • Plan, schedule and monitor production (Sales requirements, stock levels, maintenance requirements, changeovers, etc.).
  • Schedule and arrange change-overs according to the Production Plan (change-over sequence, tool changes, cutting knives, water jet nests, etc.).
  • Capacity planning and calculation to determine overtime / planned stop requirements.

Production Management:

  • Optimise the production process.
  • Maintain manufacturing and production efficiencies.
  • Ensure the optimal and efficient use of resources.
  • Balance the production lines (manning levels).
  • Monitor the achievement of daily production targets.
  • Analyse daily variances and identify opportunities for improvements.
  • Investigate and resolve manufacturing related problems and sub-standard performance.

Project Management:

  • Schedule project activities to facilitate effective project execution.

Raw Material Management:

  • ·Monitor the level of production material to ensure sufficient material to support production.

Lean :

  • Train Lean Modules.
  • Implement Lean in all factories:
  • 5S
  • Std. Work.
  • Quick Changeover.
  • Kanban.
  • Constraints Management.
  • TPM.
  • Visual management.
  • VSM (Value stream mapping).
  • Roll throughput yield (First time right) / Rework reduction.

OEE :

  • Drive specific action items to improve OEE / OPR.
  • Develop and implement headcount management tools to accurately predict the no. of heads that labour needs to be flexed by, or the expected overtime requirement due to excessive orders.
  • Develop and implement Capacity planning tools.
  • Drive Live OEE reporting systems.

CI / Innovation:

  • Leading and facilitating continuous improvement efforts by directing relevant staff.
  • Training and improving continuous improvement staff to meet required KPI’s.
  • Research new equipment technology & promote innovation
  • Coordinate Kaizen improvement initiatives at plant level.
  • Champion problem solving activities b.m.o. 6 Sigma.
  • Define and implement MES (Manufacturing Execution Systems).

Continuous improvement:

  • Monitors continuous improvements and makes suggestions to maximise production output.

Best Business Practice (BBP):

  • Assist Operation Manager to define BBP (Best Business Practice) criteria.
  • Systemize the collection and reporting of BBP data.
  • Use BBP info to leverage the implementation of a specific plants best practice in the other plants. E.g., Implementation of PE’s ability to use cheaper chemicals in the Rosslyn plant.

Quality:

  • Create Control Plan templates to increase comprehensiveness of Control Plan and reduce new project control plan compilation time.
  • Actively participate in the reduction of COPQ (Cost of Poor Quality).
  • Analyse audit reports/result in terms of repeated deficiencies, reviewing with process owners.

 

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