INSTRUMENTS TECHNICIAN

1 week ago


Springs, South Africa Corruseal Corrugated Kzn Pty Ltd Full time

SITE : ENSTRA MILL DIVISION : ENSTRA (SPRINGS) REPORTING TO : TEAM LEADER -INSTRUMENTS PURPOSE OF THE JOB: To program, install, calibrate, troubleshoot and repair of instrumentation and control systems that support safe, efficient, and reliable plant operations. KEY RESPONSIBILITIES Assist the Mill Instrument by managing the maintenance and projects on the Mill DCS systems. Optimise and ensure uptime for all DCS equipment, including servers, network components and storage systems. Perform fault finding and repairs on equipment up to card level, addressing hardware and software issues. Resolve complex plant procedur3s using specialised techniques and equipment to reduce downtime. Manage and implement preventative maintenance and improvements with maintenance teams or contractors. Ensure engineering standards are met through inspection and commissioning of plant modifications. Develop, update documentation and provide on – the – job training according to Management of Change procedures. Research and recommend new technologies for equipment performance and oversee new installations. Develop safety strategies and ensure compliance with statutory requirements for a safe working environment. Install, calibrate, and maintain instrumentation including sensors, transmitters, flow meters, pressure gauges, control valves, and related device. Perform routine inspections and preventive maintenance to maximise equipment reliability and minimise downtime. Diagnose and repair instrumentation faults on production lines and utilities equipment. Assist with commissioning of new equipment and process control systems. Work closely with Engineering, Production, and Maintenance teams to ensure instrumentation systems support operational requirements. Maintain accurate documentation including calibration records, maintenance logs, and instrument databases. Ensure compliance with safety procedures, industry standards, and regulatory requirements. Support continuous improvement initiatives aimed at increasing equipment performance and process efficiency. Perform standby duties when required and provide technical assistance when called after- hours or during breakdowns. Ensure that Mill safety and good housekeeping systems are applied and adhered to by all in the section. Liaise with suppliers and section personnel to achieve departmental objectives. SKILLS AND COMPETENCIES Adaptability Initiating action Good communication skills Technical/ Professional knowledge & skills. Problem solving skills Stress tolerance. Attention to detail Innovation REQUIRED MINIMUM QUALIFICATIONS / EXPERIENCE Instrumentation Trade Test qualification or equivalent (NQF 6). Five (5) years post apprenticeship/qualification experience in a manufacturing industry, preferably Pulp and Paper manufacturing. Minimum of three (3) years’ experience in ABB AC 800M and AC 450 controller configuration, programming and fault finding. Three (3) years of experience of Fundamentals on networking. Strong knowledge of PLCs, SCADA systems, process control loops, and automated production machinery. Experience with Siemens Step 7 programming is advantageous. #J-18808-Ljbffr



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