Quality Control Technician

2 months ago

Kempton Park, South Africa HR Genie Full time

Quality Control Technician

Operations

Accountable for specialist outputs, as well as initiating quality standards within defined work routines and policies.

Job Purpose

To ensures effective quality control through the verification of scales and incubators, execution of the manufacturing start up procedure, efficient packaging analysis and inspections.

Key Accountabilities and Outputs

Verifications

Daily verifications of laboratory equipment Manufacturing Start UP Procedure

Check that the skew bar is set at the correct height, the barcode stickers and coding on bottle have the correct information and is legible

Check the torques on all capping heads

Check that labels, preforms and closures conform to spec

Report any non-conformances to the Line Supervisor and QC Supervisor

Authorize the line supervisor to proceed once start up results have been passedPackaging Analysis

Testing of preforms, such as height, weight, neck finish dimensions and recording of batch numbers for tarceability

Testing of blown bottles such as height, burst pressure, sectional weight, stress cracking, fill point capacity, drop test, visual inspections, wall thickness, base weight, neck finish dimensions

Testing of closures such as height, skew cap detection, outer diameter, inner seal, secure seal

Label Inspections to ensure the application is correct on visual parameters such a as bond line creep, damaged label graphics, flagged label, label placement gap, label repeat, misapplied/ mismatched label, out of registration, torn label, wrinkled label, visible glue.

Testing of labels for glue application

Rinse residue tests

Inspections

Inspection of the Date and Batch code applications to ensure it is legible and correct

Rinse pressure Inspections

Inspection of barcode stickers to ensure compliance with product running on line

Inspection of Shrink wrapping

Conducting Tension force measurements on Palletized product

Documentation and Record Keeping

Recording of all results

Raising non-conformances to the QC Supervisor, Isolation of Non- conforming product/packaging

Sampling

Ensure that the correct number of samples are taken for the relevant departments such as QC, QA, Retention and Micro

Final Product

Ensure that the product meets the Final Product Specifications

Conduct all tests in accordance with the established testing plan, which includes but not limitied to Brix, CO2, pH, Sensory etc

Raising non-conformances to the QC Supervisor, Isolation of Non- conforming product

Collaborate with production and other relevant departments on root cause cause investigations on internal non conformities

Water

Perform all tests in accordacne with the established testing plan

Raise non-conformances to the QC Supervisor GMP of the lines

Ensure that lines are clean at all times

General

Ensure that all Good Lab Practices are implemented and adhered to

Ensure good houskeeping of the lab and associated work stations

Esnure accurate sampling and analysis of in process and final products

Ensure that the testing schedules with the required frequencies and sampling sizes etc are adhered to

Foster a positive and collaborative working relationship with Operations

Escalate any quality or food safety risks to the relevant functional heads

Adherence to the health, safety, food and environmental standards

Staff shall adhere to all Food Safety Policies and PRP's and shall adhere to and enforce all food safety requirements at all times

Staff shall adhere to Health, Safety & Environmental Policies and PRP's and shall adhere to and enforce all Health and Safety requirements at all times

Visitor and Contractor Policy - staff shall ensure that visitors or contractors entering the facility are signed in, escorted and wear PPE, are aware of the hygiene policies and do not smoke, eat or drink inside the facility

Code of Practice - staff shall maintain high levels of personal hygiene in accordance with the code of conduct

Handwashing Procedure - Ensuring staff are cleaning and sanitizing hands efficiently before handling the product.

Physical Contamination Control Policy and Procedure - Staff shall be aware of the potential of physical product contamination. Staff is aware of control measures to prevent physical contamination.

Safety, Health and Environment Policy - Staff take reasonable measures to ensure health and safety hazards do not occur. Should an accident occur, staff shall be aware of the procedure of reporting the incident.

First Aid Policy - Staff are aware of the first aider on site. Staff is trained to report injuries and illness to supervisors/first aiders.

Conversant with relevant business information, policies, processes and procedures

Maintains expected performance standards

Enforce compliance with relevant legislative and statutory requirements

Enforce GMP's and conduct themselves in a manne

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