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Senior Process Engineer Utilities

4 weeks ago


Nelspruit, Mpumalanga, South Africa Sappi Full time
Job title : Senior Process Engineer UtilitiesJob Location : Mpumalanga, NelspruitDeadline : March 24, 2025Quick Recommended Links
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As a Senior Process Engineer Utilities, you will be responsible for:

Scoping and Business Case Development:

  • Stay updated on the latest technologies.
  • Review mill processes to identify cost reduction, sustainability improvement and production enhancement opportunities.
  • Collaborate with production teams, process engineers, and other disciplines to develop business cases for medium to complex strategic projects.
  • Assist regional strategic teams in developing capital plans.
  • Coordinate and participate in pre-feasibility studies, ensuring accurate documentation and validation.
  • Consolidate process scope documents and ensure early identification and approval of stakeholders.

Project Design and Management:

  • Liaise with external consultants for process solutions when necessary.
  • Coordinate the design process with engineers, production teams, and specialists, reviewing designs for completeness and quality.
  • Ensure integration of process impacts across plant areas.
  • Identify and address design deficiencies.
  • Ensure compliance with environmental standards and assess legislative impacts on current and future processes.
  • Prepare high-level designs or oversee large-scale engineering projects, supporting with internal teams or consultants.
  • Contribute to PPC reports, board papers, and project close-out processes.

Process Documentation Standards:

  • Collaborate with engineers to ensure regional standards (e.g., PM2) are met.
  • Develop standards for process documentation, including PFDs, P&IDs, mass and energy balances, and control philosophies.
  • Ensure process documentation is shared across teams to minimize rework.

Risk Management and Environmental Control:

  • Incorporate environmental standards in all designs and assess the impact of legislative changes on processes.
  • Conduct and review risk studies (SWIFT, HAZOP).
  • Evaluate control elements from a cost-effectiveness perspective and recommend improvements.

Driving Process Change:

  • Work with project managers to scope change management actions, identify stakeholders, and assist in developing communication and training materials.
  • Oversee the commissioning of new equipment and processes, providing subject-matter expertise for training material development.
  • Collaborate throughout implementation, gathering feedback on process successes and risks, and adjusting designs as needed to ensure efficiency improvements are achieved.

Requirements:

  • Bachelor's Degree or BTech in Chemical Engineering.
  • 5 – 8 years of process experience in a manufacturing environment.
  • Proven track record in process development/improvement and capital projects.
  • Experience in the Pulp and Paper industry is advantageous.
  • Professional registration with ECSA is advantageous.
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