Instrumentation Technician

2 weeks ago

Johannesburg, South Africa Network Contracting Full time

RequirementsInstrumentation & ControlWe require a person to specify/select online sensors for condition monitoring and to build an online system based on the techs with CAT3SCADA systems familiar with conmon sensors (vibration/temperature etc)At least 1 yr experience and familiar with SCADA and data taggingInstall, calibrate, maintain, and troubleshoot plant instrumentation including sensors, transmitters, PLC input/output modules, and field devices.Perform routine inspections of instrumentation systems to ensure accuracy, safety, and compliance with FMCG standards.Online Condition MonitoringMonitor real-time equipment data using online condition monitoring platforms, vibration sensors, thermography sensors, and other ConMon technologies.Identify abnormal conditions, escalating issues to maintenance and engineering teams.Ensure continuous uptime and functionality of monitoring systems.SCADA, Data Tagging & Equipment IntegrationCreate, edit, and maintain data tags across SCADA and monitoring systems to ensure accurate real-time reporting.Integrate new equipment into existing SCADA and ConMon platforms, including signal wiring, mapping, and configuration.Support engineering teams in developing dashboards, trends, alarms, and reporting tools.Maintain updated documentation of tag lists, signal routing, P&IDs, logic diagrams, and system architecture.Maintenance & TroubleshootingDiagnose faults on instrumentation and electrical systems, ensuring minimal downtime in a high-speed FMCG environment.Assist in root cause analysis and participate in breakdown investigations.Support preventative and predictive maintenance programs.Compliance & SafetyEnsure compliance with health and safety regulations, food safety standards, and OEM requirements.Maintain clean, safe working practices in accordance with FMCG safety protocols.QualificationsTrade Test: Instrumentation Mechanician (preferred) or Trade-Tested Millwright with strong instrumentation experience from FMCG.N4N6 or National Diploma in Instrumentation / Electrical Engineering (advantageous)Experience35+ years hands-on experience as an Instrumentation Technician within FMCG, Food, Beverage, Packaging, or similar high-speed production environments.Proven experience with online condition monitoring (ConMon) systems, including vibration, temperature, pressure, flow, and other sensor-based monitoring technologies.Strong background working with SCADA systems (e.g., Wonderware, WinCC, Ignition, Schneider, etc.).Experience in data tagging, PLC signal mapping, and equipment data integration into SCADA or condition monitoring dashboards.Exposure to predictive maintenance, reliability engineering, and equipment performance monitoring.Skills & CompetenciesStrong analytical and diagnostic abilities.Solid understanding of PLC fundamentals, signal conversion, and IO systems.Able to interpret engineering drawings, P&IDs, instrumentation diagrams, and schematics.Proficiency with SCADA configuration, trending, alarming, and system optimisation.Understanding of predictive maintenance concepts (vibration, condition monitoring, OEE).Good communication skills and ability to work within cross-functional engineering teams.High attention to detail and strong documentation discipline

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