Blow Moulding Machine Setter

3 months ago

Johannesburg, South Africa The Legends Agency Full time
Reporting Structure
  • Reports to: Maintenance Manager & Production Manager
  • Direct Reports: None
Key Responsibilities

1. Technical Setup and Maintenance

  • Set up and operate Nissei, ASB, and Sidel injection stretch blow moulding machines for single and two-stage processes.
  • Adjust machine settings for optimal cycle time, efficiency, and quality.
  • Troubleshoot mechanical, hydraulic, and pneumatic issues and perform fault analysis.
  • Conduct maintenance of moulds, material feeders, and dryers.
  • Monitor product quality and perform adjustments to meet specified criteria.
  • Maintain a sound understanding of technical drawings, mould installation, and equipment performance.

2. Fault Analysis and Problem Solving

  • Perform fault analysis for product quality issues, machine malfunctions, and mould-related problems.
  • Work closely with the maintenance team to resolve technical issues on the production floor.
  • Liaise with external suppliers as needed for additional support.

3. Production Optimization

  • Continually optimize machine settings to improve production cycle times and reduce waste.
  • Ensure process integrity and record new settings for future reference.
  • Assist in developing and implementing maintenance checklists and schedules to ensure machines run efficiently.

4. Inventory and Spare Parts Management

  • Monitor and manage stock levels for spare parts related to Nissei, ASB, and Sidel machines.
  • Work with the Maintenance Manager to order parts and evaluate the need for keeping spares in stock.
  • Ensure spare parts are available for planned maintenance and unexpected breakdowns.

5. Quality and Compliance

  • Apply Good Manufacturing Practices (GMP) and ensure compliance with the companys quality standards.
  • Adhere to Food Safety System Certification (FSSC) principles and report any hazards to the appropriate managers.
  • Conduct regular quality checks to ensure products meet required specifications.

6. Health & Safety

  • Ensure compliance with health and safety regulations, especially within the area of responsibility.
  • Maintain housekeeping standards around machines and work areas.
  • Report any accidents, incidents, or safety hazards to management.

7. Project Involvement and Continuous Improvement

  • Assist in the development and execution of projects aimed at enhancing the performance of the blow moulding machines.
  • Propose improvements to production processes to increase efficiency and quality.
  • Stay updated on new technologies, particularly innovations related to Nissei, ASB, and Sidel equipment.
Job Requirements
  • Education: Minimum N2 in Tool, Jig, & Die trade theory; Red Seal certification preferred.
  • Experience: 5+ years of experience in setting and operating single and two-stage injection stretch blow moulding machines, particularly Nissei, ASB, and Sidel.
  • Skills:
  • Proficiency in troubleshooting mechanical, pneumatic, and hydraulic systems.
  • Strong fault-finding skills and technical problem-solving abilities
  • Knowledge of injection moulding and blow moulding processes.
  • Familiarity with quality control principles and equipment maintenance.
Competencies
  • Technical Knowledge: Deep understanding of Nissei, ASB, and Sidel blow moulding equipment.
  • Skills: Machine setting, fault finding, and equipment maintenance.
  • Interpersonal Skills: Strong communication, decision-making, and ability to work under pressure.
Special Requirements
  • A passion for sustainable packaging solutions and environmental considerations.

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