QA/QC Inspector

4 weeks ago

Johannesburg, South Africa Adzuna ZA B C2 Full time
Objective: Responsible for line-inspection Quality Assurance & Control across fabricated projects within the fabrication network along with associated duties, DMS

Functions:
  • Managing Quality Assurance & Control according to ISO9001:2015 within the across projects as required
  • Stimulate quality awareness & implications with all Employees across the spectrum
  • Perform QC inspections prior to welding: layout, fit-up, sub-assembly & final-assembly inspections
  • Perform QC inspections during welding: pre-heat, weld quality compliance, interval distortion checks & NDT1 witnessing on back gouging of critical welds
  • Perform QC inspections after welding: dimensional checks on critical components, inspection of welds prior to NDT, NDT arrangements & NDT requests
  • Perform QC inspections final after: primer painting, final inspection before final painting, witnessing weighing of products, pre-shipment, completing checklists (final product punch-list & supervisor/QC check sheet)
  • Perform QC inspections wrt line-bore: line-up inspection according to drawing, photo evidence available for critical dims, workmanship checks (weld quality), assisting with queries, compiling checklist (record actual dims measured)
  • Perform QC inspections misc. acceptance review: x-rays inspection, bushes & small parts, NDT & visual casting witness, machine components, qualifying/certifying of welders (issuing with ID tags), supplier parts
  • Raising of new NDT requests as well as reviewing and compiling of NDT reports on Galactus live system
  • Acquire evidence & data for quality control and data books/MDR2 s
  • Progressively compile photographical, pre-heat, customer, & line boring reports (MDR or stand-alone)
  • Logging CIP3 , CAR and NCR issues as & when necessary ITP/QCP/SOW hold-point monitoring & managing sign-off of ITP/QCP/SOW process steps
  • Managing of 3rd party & client inspections, assisting with logistics if necessary, occasional breakdown support
  • Perform inhouse MT & PT inspections, recording of UT failures on live system
  • Conducting internal/external audits, certification audits, supplier audits (new, current, critical)
  • Identify shortcomings in manufacture; report anomalies & recommend changes in systems
Education & Training:
  • National Senior Certificate; Qualified Trade; minimum Level 1 Welding & Fabrication Inspector Certificate.

Knowledge & Experience:
  • Minimum Experience Indicator: 5 years welding & fabrication experience in a similar position
  • Interpretation of design intent (drawings, blueprints, eng. docs) & ensuring requirements of relevant codes, standards & specifications are met | Advanced knowledge of welding procedures and processes (FCAW/SAW/CO2 on Q&T plates)
  • Proficient computer & math skills, particularly MS 365 | Be tech-savvy (use tablets, smartphones, comm, etc with ease)

Skills & Abilities:
  • Diligence for strict data management
  • Production, deadline and efficiency driven
  • Strong written communication skills
  • Stress tolerance & strong leadership
  • Initiative & thinking for oneself
  • Self-managed, self-directed & highly motivated
  • Physically fit (eg: using both hands, climbing, walking around)
  • Able to work collaboratively in a team setting
  • Able to follow instructions thoroughly
  • Clear telephonic communication ability

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