Senior Welding Engineer

2 weeks ago

Pretoria, Gauteng, South Africa Alstom Gruppe Full time
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At Alstom, we understand transport networks and what moves people.

From high-speed trains, metros, monorails, and trams, to turnkey systems, services, infrastructure, signalling and digital mobility, we offer our diverse customers the broadest portfolio in the industry.

Every day, more than colleagues lead the way to greener and smarter mobility worldwide, connecting cities as we reduce carbon and replace cars.

Purpose of the job T o coordinate the industrial control of the Welding Special Processes (SP) during tender phase, product development,
industrialization, manufacturing and warranty.
T o contribute to technology and activity transfers.

Activities by step of the industrial process:

Contribute to tender phase, especially in product design and industrialization to take into account industrial constraints and requirements in order to optimize costs and minimize risks.

Contributes during specification and design phases to technical solution decisions associated to special processes.
Build the SP REX and interact with product engineering to redirect the design if necessary.
Manage industrial risk through Process FMEA and associated improvement action plan.
Define requirements and rules for associated tooling necessary to start production.

Qualify the product/process pair as well as industrial means to be put in place in line with the design.

Support sourcing and SQD teams in the suppliers' qualification and in quality follow up for suppliers concerned by SP.

Contribute to development of local suppliers.
Manage evolution of quality control process dedicated to Welding SP.
Ensure deployment and validation of new processes in line with project planning
Issue relevant documents in the Quality System.
Manages welding engineers & technicians that are under his/her responsibility.
Perform Transfer of Technology on SP: documentation, process and means validation, training.

Transmission:
Train the workers and EPU managers to execute Welding SP.
Ensure continuous training and permanent qualification of the workers to Welding SP .
Train support functions to business rules linked to Welding SP (Engineering, PME, Sourcing, Supply Chain, Quality)

Execution / Serial manufacturing:
Guarantees internal control and good application of process rules in line with customers' requirements.
Thus performs internal and external audits.
Ensure day to day monitoring of Welding SP business rules and solve issues concerning Welding.
In case of non-conformity or incident, investigate root causes, finds and implement repair solutions.
Demonstrate QCD and EHS improvement linked to Welding SP through efficient action plans. Measure performance linked with site industrial objectives and through APSYS audit for instance.
Support Sourcing and Supplier Quality teams during quality crisis.
Participate to meetings and working groups of the Welding SP network.

Contribute to tender phase, especially in product design and industrialization to take into account industrial constraints and requirements in order to optimize costs and minimize risks.


Concurrent Engineering:
Contributes during specification and design phases to technical solution decisions associated to special processes.
Build the SP REX and interact with product engineering to redirect the design if necessary.

Industrialization:
Manage industrial risk through Process FMEA and associated improvement action plan.
Define requirements and rules for associated tooling necessary to start production.

Qualify the product/process pair as well as industrial means to be put in place in line with the design.

Support sourcing and SQD teams in the suppliers' qualification and in quality follow up for suppliers concerned by SP.

Contribute to development of local suppliers.
Manage evolution of quality control process dedicated to Welding SP.
Ensure deployment and validation of new processes in line with project planning
Issue relevant documents in the Quality System.
Manages welding engineers & technicians that are under his/her responsibility.
Perform Transfer of Technology on SP: documentation, process and means validation, training.

Transmission:
Train the workers and EPU managers to execute Welding SP.
Ensure continuous training and permanent qualification of the workers to Welding SP .
Train support functions to business rules linked to Welding SP (Engineering, PME, Sourcing, Supply Chain, Quality)

Execution / Serial manufacturing:
Guarantees internal control and good application of process rules in line with customers' requirements.
Thus performs internal and external audits.
Ensure day to day monitoring of Welding SP business rules and solve issues concerning Welding.
In case of non-conformity or incident, investigate root causes, finds and implement repair solutions.
Demonstrate QCD and EHS improvement linked to Welding SP through efficient action plans. Measure performance linked with site industrial objectives and through APSYS audit for instance.
Support Sourcing and Supplier Quality teams during quality crisis.
Transverse Participate to meetings and working groups of the Welding SP network.
Propose improvement ideas and evolution of the business rules of their domain.
Responsibilities In case of major Welding SP quality crisis (major technical risk, safety or financial), the expert must provide to the
project manager, factually, a clear problem analysis (root causes, associated risks) and the options to exit the
crisis, to enable him taking serenely position.
He/She has the duty to control his/her external communication (written and oral) as it engages the responsibility
of AT towards third parties.
Educational Requirements BSc/BEng/BTech in Mechanical/Electrical/Metallurgy/Materials
MEng in Welding is an added advantage
International Welding Engineer (IWE) accreditation
Desired Knowledge / Experience 5 years' experience in Welding manufacturing environment
Very good knowledge of welding and NDT standards such as EN 15085, EN 15614, ISO 9712, EN 9606,
AWS, ASME
Knowledge and experience in Alstom Transport Special Process management is an added advantage
Proven experiance in managing/leading technical teams
Good teaching skills (able to provide training to a group of trainees).
Innovative, participative in business workgroups.
Able to read, write and speak English
You don't need to be a train enthusiast to thrive with us. We guarantee that when you step onto one of our trains with your friends or family, you'll be proud. If you're up for the challenge, we'd love to hear from you

Important to note As a global business, we're an equal-opportunity employer that celebrates diversity across the 63 countries we operate in.

We're committed to creating an inclusive workplace for everyone.

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