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Process Operator

2 weeks ago

Milnerton, Western Cape, South Africa Astron Energy (Pty) Ltd. Full time R250 000 - R450 000 per year

Operate the Process
(on the plant, in allocated zone):

  • Perform first line equipment surveillance and monitoring
  • Conduct routine plant checks
  • Follow standard operating procedure when performing routine duties, start-up, shutdown, and emergency scenarios
  • Commission/decommission equipment or process plant
  • Timeously, report equipment or process deviations. Communicate with the Console Operator and Shift Team Lead
  • Conduct plant basic housekeeping
  • Perform emergency response duties during the emergency scenarios. Operators will be trained accordingly and certified as Shift Emergency Team (SERT)
  • Perform adhoc duties assigned by the Shift Team Lead

Maintain Plant & Equipment:

  • Report equipment deviations and breakdowns
  • Prepare equipment for maintenance
  • Issue permits for maintenance work
  • Support during equipment maintenance
  • Ensure that the maintenance is executed as per safety standards
  • Perform minor on-shift maintenance activities such as:
  • Pump & valve lubrication, changing strainers (up to 8")
  • Swinging small blinds
  • Tighten leaking flanges up to 6"
  • Changing pressure gauges
  • Clean gauge glasses and oil guns
  • General plant housekeeping
  • Unplug bleeders
  • Connect utility hoses
  • Install bar plugs
  • Signage installation
  • Pump vibration monitoring
  • Small steam trap replacement
  • Hose pressure test
  • Electrical isolation on low voltage equipment
  • Instrumentation zero checking
  • Conduct Pre-Start-up Safety Review after maintenance work is complete

COMMUNICATION AND INTERPRETATION OF INFORMATION

  • Record and document plant and equipment conditions, communicate plant status and condition timeously to Console Operator, Shift Team Lead and Refinery Shift Lead
  • Write up and read logbooks and communicate with the handover shift

HANDLING OF MATERIALS AND LAB TESTING & QUALITY

  • Draw routine/non-routine samples for the laboratory, complete documentation for lab samples, check stock of consumables and compare with levels, make up of chemicals. Carry out basic lab testing
  • Perform quality inspections and make adjustments to restore quality, in consultation with the Console Operator

HES (Health, Environment & Safety) & EMERGENCIES

  • Complete routine checks of safety equipment
  • Perform plant inspections, report, and address any unsafe or hazardous conditions
  • Identify fugitive emissions, repair/tighten where practical and report where necessary, for follow up
  • Perform emergency drills and participate in emergency response teams, understand, and follow safety indicators and emergency procedures. Assist other areas of the plant during emergencies
  • During an emergency, operators will be required to perform emergency response duties. Operators will be trained accordingly and certified as Shift Emergency Response Team (SERT).

RELATIONSHIPS

  • Work well with other outside or Process Operators, Console Operators, Shift Team Lead and Refinery Shift Leads, to ensure good teamwork
  • Mentor and coach new and existing operators

Training

  • Process Operators are expected to progress training with a target to be fully qualified in their areas.
  • To maintain competency, Process Operators will rotate across the process field units.
  • Process Operators will be requalified every 3 years.

Shift Handover

  • Complete handover as per the handover protocols
  • Start of shift time is a per the shift rules

Professional Qualification and Certifications
:

  • Matric with Mathematics and Physical Science
  • Tertiary qualification in engineering will be advantageous

Work Experience
:

  • Oil and Gas Refinery Process Unit Operations Qualifications or equivalent qualification and/or other relevant experience to demonstrate ability to do the job

Knowledge and skills:

  • Refinery Operational Experience (advantageous)
  • Technical knowledge
  • Analytical Thinking
  • Troubleshooting Skills
  • Strong communication skills
  • Collaboration with others

Application deadline:
22 October 2025