Quality Controller
1 week ago
Key Responsibilities
- Develop and implement project-specific Quality Control Plans (QCP) and Inspection & Test Plans (ITP) for conveyor belt refurbishment, installation, and commissioning.
- Conduct quality inspections on:
- Conveyor belt structures
- Pulley and idler frames
- Apron feeders
- Drive systems
- Motors, gearboxes, and mechanical components
- Splicing, alignment & tracking
- Structural steel fabrication & welding
- Monitor compliance with SANS, ISO, OSHA, and site-specific standards.
- Inspect welds, NDT results, torqueing, leveling, anchoring, and installation tolerances.
- Record all findings in daily quality reports, NCR logs, Corrective Action Reports, and quality registers.
- Conduct incoming material inspections, verify certificates, and ensure traceability.
- Oversee quality during:
- Conveyor dismantling
- Installation
- Splicing
- Cold/Hot vulcanizing
- Tensioning
- Alignment
- Commissioning
- Audit subcontractors and ensure quality standards are maintained.
- Support the Site Manager and Engineer in resolving technical and quality-related issues.
- Compile Quality Handover Files, including data books, material certificates, ITPs, sign-off sheets & commissioning records.
Minimum Requirements
- National Diploma/Degree in Mechanical Engineering or related field.
- 3+ years’ experience in conveyor belt systems or mining mechanical projects.
- Strong knowledge of IS0 9001:2015 and QMS implementation.
- Ability to interpret:
- Mechanical drawings
- GA layouts
- Structural & fabrication drawings
- C&I interfaces (advantage)
- Experience with:
- Conveyor belt splicing standards
- Vibration checks
- Alignment and commissioning tolerances
- NDT processes (MPI, UT, PT)
- Valid SAMTRAC / SHEQ certificates (advantage).
- Strong report writing & documentation skills.
- Ability to work on mining sites under pressure and meet project deadlines.
Skills & Competencies
- High attention to detail and strong analytical skills.
- Strong leadership and communication abilities.
- Excellent understanding of quality processes and problem-solving.
- Ability to enforce quality standards without compromising safety or timelines.
- Computer literacy (Excel, Word, QMS software, MS Projects advantageous).
Key Deliverables
- Approved QCP & ITPs for all mechanical and structural activities.
- Daily inspection reports with photographic evidence.
- Verified checklists for bolt torquing, leveling, alignment & commissioning.
- NCR corrective action close-outs.
- Final Quality File submission for project close-out.
**Job Type**: Permanent
Work Location: In person
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